After a long period of low operation, the construction machinery industry finally saw a good dawn in 2016. It is now too early to conclude that 2016 is the turning point of China's construction machinery industry. However, judging from the various signs, the industry is indeed picking up. The new products released by enterprises each year are important references for observing the development trend of enterprises and their future trends. In 2016, many companies launched new products for upgrading, replacing non-road mobile machinery. The widespread use of EFI engines , Intelligence has also become a prominent feature of new products in 2016. Of course, there are a wide range of new products that appear in the industry every year. This article cannot be listed one by one. I'd like to pick some representative products for reference.
XCMG, who sticks to the main business of construction machinery, delivered a dazzling report card on new products in 2016. It can be said that with the launch of a series of new products based on the new platform, in the process of transformation and upgrading of the Chinese construction machinery industry, XCMG has become the pathfinder for high-end products.
In mid-April 2016, along with the official listing of Xugong G-generation cranes, the Chinese crane industry has entered a new era of truly independent innovation and a positive competition with global giants.
"G" has the meaning of "global" (global) and "guide" (guidance, guidance). XCMG is positioning itself in a global perspective and leading the advancement of China's crane industry, aiming to create higher-value, safer next-generation wheeled crane products for users around the world. The "G generation" released by Xugong Crane is definitely not only a few models or a series of improved and upgraded products. The G generation is essentially a "new technology platform" created by XCMG cranes. All new XCMG crane products will be nurtured and matured in this technology system. It can be said that Generation G is a technology platform that Xugong spent decades building up and invested a large amount of financial and human resources. Based on this, XCMG’s future launches will be products with internationally leading technology, high-end quality and market competitiveness.
The 17 XCMG G-series products introduced this time integrate the product design standards of the four major global standards (Europe, USA, Russia, and China), broaden the scope of work environment adaptation, and undergo rigorous testing and product certification, and can adapt Global user demand. G-Generation products subverted the traditional product design concepts, introduced the design concepts of automobiles and aviation, combined with the use of cranes and the development direction of modern construction, and stood in the global industry in the four major technological directions of intelligence, lightweight, humanization, and energy saving. The front end formed a wheeled crane product technology platform and based on this platform, developed the XCT truck crane and XCA all-terrain crane series products that lead the industry.
The release of Xugong’s G-Generation products marks that XCMG has evolved from the larger supply chain to the supply side and demand side of the design industry and will provide a sustainable value space for the entire industry chain. As Lu Chuan, Vice President of Xugong Group and General Manager of Hoisting Machinery Division, said: “The G generation bears the strategic vision of the chairman of the group Wang Min for the hoisting machinery industry segment and hopes to take the lead in putting China through the efforts of the Hoisting Machinery Division. The competition in the construction machinery industry has brought a high-end new starting point for value-added creativity.
On March 18th, XCMG officially released new products for the V-Series loaders, which marked the overall upgrade of the entire industrial chain from R&D, technology, production, manufacturing, and aftermarket, and at the same time promoted the evolution of the industrial structure toward the mid-to-high end.
V series loaders are introduced by XCMG's European Research Institute, North American R&D center and other international technical resources. The patented APD automatic power distribution hydraulic system is configured to save more than 15% of the average energy consumption, and then climb the peak of the industry. Among them, the ZL50GV is the leading product of the high-end market of Xugong Loader Sword, which is equipped with Xugong's patented MYF200 heavy-duty electronically controlled fixed shaft transmission and Xugong's patented high-ergonomic cab, which is economical, efficient, and reliable. The environmental protection, comfort and convenience have been fully improved and the industry is leading.
Taking the opportunity of comprehensive listing of V series products, XCMG also organized and organized series of “Force Heroes†contests for Chinese forklifts throughout the country, aiming to allow more customers to fully appreciate the tremendous value creation capabilities of Xugong V series products. Comfortable, quiet and safe driving environment. At the same time, we strive to promote social progress by actively advocating the spirit of craftsmanship for energy conservation, environmental protection, and excellence among our customers.
After a long period of low operation, the construction machinery industry finally saw a good dawn in 2016. It is now too early to conclude that 2016 is the turning point of China's construction machinery industry. However, judging from the various signs, the industry is indeed picking up. The new products released by enterprises each year are important references for observing the development trend of enterprises and their future trends. In 2016, many companies launched new products for upgrading, replacing non-road mobile machinery. The widespread use of EFI engines , Intelligence has also become a prominent feature of new products in 2016. Of course, there are a wide range of new products that appear in the industry every year. This article cannot be listed one by one. I'd like to pick some representative products for reference.
XCMG: High-end force
XCMG, who sticks to the main business of construction machinery, delivered a dazzling report card on new products in 2016. It can be said that with the launch of a series of new products based on the new platform, in the process of transformation and upgrading of the Chinese construction machinery industry, XCMG has become the pathfinder for high-end products.
Xugong G Generation Crane: Opening a new era in the machinery manufacturing industry
In mid-April 2016, along with the official listing of Xugong G-generation cranes, the Chinese crane industry has entered a new era of truly independent innovation and a positive competition with global giants.
Xugong G Generation Crane
"G" has the meaning of "global" (global) and "guide" (guidance, guidance). XCMG is positioning itself in a global perspective and leading the advancement of China's crane industry, aiming to create higher-value, safer next-generation wheeled crane products for users around the world. The "G generation" released by Xugong Crane is definitely not only a few models or a series of improved and upgraded products. The G generation is essentially a "new technology platform" created by XCMG cranes. All new XCMG crane products will be nurtured and matured in this technology system. It can be said that Generation G is a technology platform that Xugong spent decades building up and invested a large amount of financial and human resources. Based on this, XCMG’s future launches will be products with internationally leading technology, high-end quality and market competitiveness.
The 17 XCMG G-series products introduced this time integrate the product design standards of the four major global standards (Europe, USA, Russia, and China), broaden the scope of work environment adaptation, and undergo rigorous testing and product certification, and can adapt Global user demand. G-Generation products subverted the traditional product design concepts, introduced the design concepts of automobiles and aviation, combined with the use of cranes and the development direction of modern construction, and stood in the global industry in the four major technological directions of intelligence, lightweight, humanization, and energy saving. The front end formed a wheeled crane product technology platform and based on this platform, developed the XCT truck crane and XCA all-terrain crane series products that lead the industry.
The release of Xugong’s G-Generation products marks that XCMG has evolved from the larger supply chain to the supply side and demand side of the design industry and will provide a sustainable value space for the entire industry chain. As Lu Chuan, Vice President of Xugong Group and General Manager of Hoisting Machinery Division, said: “The G generation bears the strategic vision of the chairman of the group Wang Min for the hoisting machinery industry segment and hopes to take the lead in putting China through the efforts of the Hoisting Machinery Division. The competition in the construction machinery industry has brought a high-end new starting point for value-added creativity.
XCMG V Series Loaders: Pushing the Industrial Structure towards Mid-to-High End
On March 18th, XCMG officially released new products for the V-Series loaders, which marked the overall upgrade of the entire industrial chain from R&D, technology, production, manufacturing, and aftermarket, and at the same time promoted the evolution of the industrial structure toward the mid-to-high end.
XCMG V Series Loader
V series loaders are introduced by XCMG's European Research Institute, North American R&D center and other international technical resources. The patented APD automatic power distribution hydraulic system is configured to save more than 15% of the average energy consumption, and then climb the peak of the industry. Among them, the ZL50GV is the leading product of the high-end market of Xugong Loader Sword, which is equipped with Xugong's patented MYF200 heavy-duty electronically controlled fixed shaft transmission and Xugong's patented high-ergonomic cab, which is economical, efficient, and reliable. The environmental protection, comfort and convenience have been fully improved and the industry is leading.
Taking the opportunity of comprehensive listing of V series products, XCMG also organized and organized series of “Force Heroes†contests for Chinese forklifts throughout the country, aiming to allow more customers to fully appreciate the tremendous value creation capabilities of Xugong V series products. Comfortable, quiet and safe driving environment. At the same time, we strive to promote social progress by actively advocating the spirit of craftsmanship for energy conservation, environmental protection, and excellence among our customers.
Sany introduced the SY50U excavator: tailless excavators that do not follow the "trail"
In 2016, Sany continued to deepen its market for construction machinery while nurturing new businesses. Among the many new products released in 2016, we chose the SY50U tailless excavator as a representative of Sany new products. The excavator is the “Pearl of the crown†of the construction machinery, and the Trinity and Small Digging is also a leader. The Trinity SY50U tailless excavator has made outstanding improvements in many technical fields.
Trinity SY50U excavator
Stability: Alice Ass vs. Rock Solid
Nowadays, tailless excavators on the market are generally based on small excavators. The tailless operation is flexible. The operator can excavate and unload in any direction around the machine without moving the machine, which is highly appreciated by users. However, many tailless excavators have to lose the stability of excavators at the expense of their flexibility. Installing a small machine on a large chassis makes it easy for the machine to work with “warping butt†problems. This is an experience for operators of tailless excavators.
Trinity SY50U tailless excavator can be described as a sufficient effort in terms of stability. First of all, the industry first, the use of roller wheels instead of the use of sprocket, life expectancy increased by 1; Secondly, the use of bilateral reinforced torsion chain wheel fixed, the structure is more robust and reliable, and high reliability. The SY50U chassis, while maintaining a strong stance, can also coordinate the on-grid-off and off-road forces, avoiding the phenomenon of tailless excavator aprons and making the whole machine more stable.
Digging power: Insufficient arm strength vs. sturdy and flexible
Because most of the tailless excavators get uneven loading on and off, resulting in insufficient boom strength, the depth of excavation is not enough. Compared to tail excavators, tailless excavators do not have the slightest advantages in terms of excavation. Combining the flexibility of excavators with strong arm forces is an urgent problem for operators of tailless excavators.
The highlight of the Sany SY50U tailless excavator is the use of the Kubota V2607 engine specially designed by Sany. The power is strong and the performance is reliable. Compared with the competitors of the same tonnage, the bucket force is 30.8kN. Excavator up to 22.9kN, easy to excavate hard soil, mining more easily. And the fuel consumption of the same tonnage model is lower than 6.7%, and the efficiency is higher than 10.3%.
Another highlight of the SY50U is the use of load-sensitive systems that can sense small changes in the load, adjust the flow rate and pressure at any time, and achieve perfect control performance. Really want to think about what you think, as if your hands are generally flexible.
Maintenance: take a lot of trouble VS handy
For most of the tailless excavator operators, maintenance of the excavator is a real headache. Due to the removal of the tail space of the excavator, the design of the engine compartment is relatively compact, and it is inconvenient during maintenance and repair. Most of the hydraulic parts of the tailless excavators on the market are installed directly under the cab, and the cab must be opened for maintenance. There are still parts to be dismantled.
The Trinity SY50U is a good place to wipe out maintenance problems. Large-area cover opening method, after opening, can be standing on the ground for daily maintenance and maintenance, convenient maintenance, good proximity; air filter, fuel coarse filter, fuel fine filter, oil filter, pilot filter, kettle and other tentacles Access, maintenance is very convenient. In addition, the SY50U will also maximize the use of spatial details, design a large-size toolbox, and facilitate the carrying of maintenance tools.
Thermal performance: high fever difficult to retreat VS professional cooling
Poor heat dissipation is a common problem in the market without tail excavators, and it is also an issue easily overlooked by operators. The phenomenon of high temperature during the initial operation of the machine is not obvious. When the work breaks through thousands of hours, the phenomenon of high temperature is particularly prominent. Because the engine heat dissipation is mainly influenced by a combination of factors such as the area of ​​the heat sink, the air flow, and the air duct design, it is very helpless for the machine with inadequate heat dissipation system design.
In view of the problem of insufficient heat dissipation capacity of excavators on the market, the SY50U has been specifically designed and improved. The detachable radiator dust filter net makes flushing more convenient and keeps the air flow passage unobstructed. The SY50U also pays attention to the selection of materials. The Kubota engine's large-area heat sink is equipped with an aluminum radiator and the temperature of the machine can be controlled with ease.
In order to ensure the reliability of the whole machine, the Sany SY50U must undergo 800,000 fatigue tests on the working devices, cabs, hydraulic components, and other key components. The whole machine has to go through field excavation experiments for more than 2,000 hours, so that it can become Strong backing for outstanding performance.
Zoomlion: 4.0 products light green technology
Zoomlion 4.0, which has tended to be low-key in the field of construction machinery, was announced at the 2016 Shanghai BMW Exhibition.
Zoomlion 4.0 product
Zoomlion product 4.0 is based on "modular platform + intelligent product" and integrates with modern technologies such as sensing and interconnection. It has excellent overall performance, safe and reliable operation, intelligent and efficient use of green, intelligent and efficient management products. .
The 4.0 product contains two cores. One is a modular platform. The platform fully utilizes the modular design technology to standardize the design and production of various subsystems of the product in the form of “modulesâ€. Finally, it “assembles†according to the needs of different products and combines products that meet the diverse needs of customers. Using a modular platform, R&D efficiency is greatly improved, product quality is more assured, and use costs are lower.
As a centralized area of ​​4.0 products, Zoomlion divided the truck crane into three chassis platforms and five boarding platforms. The chassis platform includes 37 modules, and the boarding platform includes 49 modules, which can be combined into 5 basic models. Products, derived more than 20 products, covering all the lifting needs.
The other core of 4.0 is intelligence, including product intelligence and product "internet connection". Product intelligence is dedicated to making products self-diagnosing, self-adjusting, self-adaptive, allowing devices to have brains, able to perceive external information, and thinking actively. The product “Internet of Things†focuses on reconstructing business models to provide customers with real-time, Online, active service, to achieve a new transformation from “doing equipment†to “doing equipment, managing equipment, and maintaining equipmentâ€. For example, Zoomlion 4.0 concrete pump truck is equipped with the industry's first high-precision, high-efficiency, high-pressure pumping technology. The pressure of the pumping system is 45MPa, and the pumping efficiency is 5-8% higher than the industry, and the energy consumption is lower than that of the industry 2-4. %, pumping accuracy and adaptability to achieve a qualitative leap.
In terms of smart interconnection, Zoomlion has established ZoomCloud, a powerful cloud platform for the Internet of Things, which enables real-time detection of the operational status of each device. In order to allow customers to better manage their own equipment, Zoomlion has opened up its data and capabilities to customers, providing customers with a series of heavyweight management platforms and lightweight app tools. Zoomlion changed its identity from equipment steward to operational steward, and through “real-time, online, and proactive†services, it not only creates equipment for customers, but also manages equipment for customers to create value and win-win future.
Through the release of Series 4.0 products and on-site demonstrations, the charm of “Made in China†is displayed, and the foundation for future 4.0 products has also been laid.
Linggong: product line expansion is effective
The development of Lincang's product line was solid and eye-catching. In 2016, Shandong Lingong and Lingong Heavy Machinery released the highly competitive G9260 motor grader and the first Chinese-style mining cart CMT70 at the Shanghai BMW Exhibition. .
Shandong Linggong G9260 motor grader has a weight of 22 tons. It is a high-speed, high-efficiency, high-precision and multi-purpose product developed by Shandong Lingong on the basis of absorbing European advanced technology. It can achieve ground leveling and trenching, scraping, and pushing. Soil, snow discharge, loosening, compaction, fabrics, mixing and other work are particularly suitable for construction conditions such as mines, agriculture, forestry, and large-scale infrastructure. At the same time, the G9260 series motor grader with the G9260 flagship has been fully upgraded, and its power performance and fuel economy have been greatly improved, resulting in higher efficiency at a lower cost. Through optimized configuration and human design, safety, practicality, and convenience have been achieved. , adaptability and other aspects are beyond similar products, creating a more comfortable driving experience. At the same time can carry a variety of attachments to enhance the application of motor graders to create greater value.
Shandong Linggong G9260 grader
Linxiang Heavy Machinery's first Chinese-style mining truck CMT70 has distinctive Chinese-style characteristics: 1. The purchase cost of the ton load is controlled within 20,000, which is equivalent to 1/3 of the classic mine car, which has reached 80% of the performance of the classic car. 80% of the life is achieved. This is the “3688 Product Positioning Law†of Linxiang Heavy Machinery. Second, the use of hydraulic-assisted drive, mechanical hydraulic confluence, adjust the speed ratio configuration and other system-wide optimization of power matching, under the premise of maintaining the gearbox localization, the power of the whole machine can be increased to more than 1000 horsepower. Third, the combination of a large number of construction machinery technologies, including full hydraulic steering, hydraulic confluent technology, three levels of shock absorption, strength and stiffness matching, etc., the whole machine is more adapted to muddy roads, more adapted to increase speed. Fourth, complete use of Chinese localization support. The breakthrough and application of these four technologies have made CMT70 not only have the performance of a classic minecart, but also take into account the economy of widebody cars. This is a major breakthrough for Chinese domestic companies in this field and is also the first breakthrough.
Lingong Heavy Machinery's first Chinese-style mining truck CMT70
Liu Gong: Launching the “New Normal†Green Engine
On March 26, Liugong released a full series of three new products in Liuzhou, Guangxi. Liugong took the lead in launching the "new normal" green engine. It is understood that in the first half of 2015, Liugong’s three loaders equipped with Cummins Power have been put into trials throughout the country, including the cold and plateau areas. To date, the Cummins engine has successfully tested more than 5,000 hours of rig tests and tested more than 25,000 hours in actual conditions.
Liugong State Three Products
Liugong Guo Sanquan series host products can best match the best overall parameters of Cummins engine and hydraulic transmission system, hydraulic system, working device and so on to ensure not only that the equipment is in the best area of ​​the power curve, but also to provide Intelligent selection of multiple working modes saves energy. Liugong is well aware of the construction machinery operation under extreme conditions. This is a continuous technical development of Liugong. The industry's first high-altitude adaptive engine, engine self-protection function, IPC integrated power control system, vibration reduction, noise reduction and other technologies help Liugong improve the product's high reliability.
For 58 years, Liugong has been working to improve the most important functions of construction machinery products. Liugong's world-class R&D team has been studying the habits of operators, placing important controllers and maintenance points at a convenient distance, while continuously improving safety and comfort. The new Guosan products can easily realize a variety of operating modes such as one-button switching, overall work status monitoring, fault alarm prompts, maintenance tips, and ground one-stop maintenance, allowing users to feel comfortable using them and creating more value for users. The Liugong three product line released this time covers a full range of equipment, including 7 loader products, 11 excavator products, 9 road machinery products, and comprehensive product lines such as road rollers and pavers, which can satisfy most users. Demand.
For the country's three products, Liugong also conducted a comprehensive after-sales service training throughout the country, especially for EFI engines, Liugong has a professional technical maintenance team. With 110 dealers nationwide, 893 sales service outlets, and 4 accessories centers as the guarantee, Liugong can achieve an average service radius of 75 kilometers and provide 7x24h service to ensure the seamless connection of the three domestic products after-sales service.
Xiagong: Zhi Zhi "upgrade" products heavy "mass"
In 2015, Xiagong officially announced the XGJE Smart Telegraphic Intelligence Control System and intelligent construction machinery products jointly initiated by the AVIC Xi’an Institute of Flight Automation and Control, and the first in the industry and the fusion of military aviation technology. In a short span of one year, XGMA, which insists on innovation and strives to implement industrial transformation and upgrading, has made a big step forward in the intelligent development of construction machinery. On the morning of November 20, 2016, the intelligent product group representing the leading level of intelligence in China's construction machinery industry was re-appeared in the Haiwei Group member Xiamen Xiagon Machinery Co., Ltd. and simulated the complex and harsh environments such as fire and earthquake. Azimuth and multi-function display the emergency rescue and rescue functions integrating modernization, intelligence and three-dimensionality.
China's first high-altitude rescue rescue intelligent excavator - Xiamen XG822i
The device is based on XG822i intelligent machine XG822i intelligent secondary development, the use of a unique three-arm design, the maximum operating height of up to 15 meters, can be implemented in a large range of operations, and the size of small, easy to recover Transportation, and explosion-proof valves are installed on boom cylinders and stick cylinders to ensure safety.
China's first high-altitude rescue rescue intelligent excavator - Xiamen XG822i
This equipment can be equipped with explosion-proof water cannons, hydraulic clamps, hydraulic shears, breakers, block grabs and other devices and attachments, truly a multi-purpose machine, very suitable for fire, armed police, transportation and other departments quickly emergency Rescue, respond to the modern needs of various disaster environments.
China's first smart loader - Xiamen XG958i
This device uses the 5-ton loader as the first-developed intelligent loader with one-key calibration, self-learning intelligent memory reproduction, remote control and program-controlled operation in adverse conditions, a full-variable ultra-low-loss energy-saving system, comfortable and smart driving experience , Surplus degree guarantee technology, cloud-software upgrade service, Zhilian Group collaborative operation and other eight major advantages.
China's first smart loader - Xiamen XG958i
XG958i XG958i intelligent loader also has an automatic weighing function to meet the user's precise loading and unloading requirements, improve handling efficiency and efficiency. The whole machine adopts the main ECU control, which can realize the program control mode - driverless driving. The edited main ECU can realize the established actions, etc. The status of the loader can be fully grasped at any time through the CAN bus of the vehicle. The whole machine adopts high-quality electrical components to fully develop the original high-end configuration performance.
XG958i intelligent loader XG958i achieves the automatic adjustment of work modes, operation simplification, remote control, remote management and other technical characteristics, breaking the key technical bottlenecks in the integration of domestic engineering machinery intelligent electro-hydraulic control system, the realization of the construction machinery by traditional machinery or Pilot hydraulic control technology develops to advanced intelligent high-efficiency electrohydraulic control and other high-end technologies.
Yamagata: Kennedy, tenacity, etc
On March 25th, 2016, “Jiann Jenru Ruyou – 2016 Shanshan Machinery New Product Release Press Release†was held in Beijing. Shankang Machinery’s four categories of loaders, bulldozers, graders and rollers meet the three national emission standards. The products are officially sold in the Chinese market.
Shangong Machinery Co., Ltd
After the mature national standard of technology research and development and product reserves, Shangong Machinery has now completed the overall layout of the country's three standard products. Shangong Machinery has always been pursuing a user-oriented service guideline to provide users with a comfortable and comfortable operating experience as the primary design concept. The new series of new products released this time is a strong demonstration of ShanGong Machinery's product design strategy based on customer value advantages. The design and production of new products fully take into account the needs of customers, and after repeated trials of customers and the test of harsh working conditions, they will ultimately help Shangong Machinery to create exclusive products with the goal of enhancing customer value and push the market.
Thus, SEM loaders 618D, 632D, 652D, 655D, 656D, 660D; SEM rollers 518, 520, 522; SEM motor graders 919, 921, 922; SEM bulldozers 816, 822, as a new generation product family of shangong machinery Today officially met with customers. It is reported that the new products of ShanGong Machinery not only inherited the unique advantages of ShanGong Machinery's classic products, but also incorporated more technical design elements and humanistic care. The ShanGong machinery and equipment equipped with Cat. Providing the necessary information, optimizing equipment deployment, and maximizing the usage rate; The new generation of ultra-wide cabs gives operators a new comfortable driving experience that better meets the construction and driving needs of Chinese users. A new generation of loaders can maintain the dual pump confluence load sensing variable steering system, energy saving up to 8% to 10%, while reducing the hydraulic oil temperature, hydraulic cycle time leading the industry; upgrade fixed shaft gearbox, reliability, durability, The sealing performance is fully improved; four-module radiators are used to independently heat engine coolant, intake air, hydraulic oil, and transmission oil to ensure 24-hour operation. In addition, the National 3 single-drum vibratory rollers, graders, and bulldozers developed by Shangong Machinery, in addition to adhering to the performance advantages of Guoer's products, can also assist users who seek the lowest cost per unit time to maximize their profits.
Weichai: Putting on the "Chinese Heart" for the Equipment Manufacturing Industry
On December 15th, at the time of Weichai's 2017 business conference, the Weichai V-type 17-litre heavy-duty diesel engine-WP17 was officially launched. This product is based on Weichai WP12, WP13 platform, the new independently developed V-type 8-cylinder diesel engine, the actual displacement of up to 16.72L, can be applied to cranes, mining vehicles, rail cars, large tractors and cold recycling machines On the product. In addition, in addition to the three non-road countries that have already been announced, the WP17 engine has completed five developments in the vehicle engine country and is supported in batches.
Weichai V type 17 litre heavy duty diesel engine -WP17
It is reported that the WP17 is a gantry type V 8-cylinder body and equipped with a dry cylinder liner. Adopting axial bearing structure fan bracket and water pump, with large bearing capacity, using WP13 mature gas distribution mechanism, and cyclone-type, internal oil-return structure oil and gas separator, WP17 has high reliability. WP17 power up to 603KW, maximum torque 3350N.m, speed coverage 1200-1500rpm, another major advantage of this product is extremely low noise.