PROCESS
Drawing→ Mold → Die casting → Deburring → Drilling holes → Tapping → CNC Machining → CNC control center → Polishing → Surface Finishing → Assembly → Quality Inspection → Packing
DESCRIPTION
1 Drawing: Provide by customer, or design according as the sample.Â
2 Mold: Design and produce by ourself.Â
3 Product Material Option: A360, A380, ADC12, ADC3, AlSi12, AlSi9Cu, ZL102, ZL104
Production Capacity:Â
1:Â 2 set ABB Robotic arm arm for auto cast cylinder head mould.Â
Operation 6Â set moulds for cylinder head, /2 shift/1200PCS each day.Â
Average 20Tons aluminum each day.Â
2: Traditional casting:Â
Flexible replacement of different mould casting.Â
2 shift operation for 10~20 kinds of item.Â
Total 1000~2000 piece parts is casting capacity each day.Â
3: Machining:Â
For Cylinder Head: (A, B, C, D, E, F) six lean production lines for machining cylinder head.Â
24hours working.Â
Total finished machining part1000PCS and shipment 1000PCS each day.Â
For Export Part:Â
15 sets CNC machine can be 24hours working for several hundred different part.Â
There are flexible replacement in production.Â
More than Tens of thousands of different export part on each month.Â
Total 1000~2000piece parts finished each day.Â
Why Choose Us?Â
1. We are a direct manufacturer have 16 years experience in aluminum die casting with very low piece price.Â
2. All kinds of surface treatments are available: Polishing, zinc plating, nickel plating, powder coating, e-coating, DIP coating, phosphate coating, anodizing, painting, etc...
3. We can provide fabrication, deep drawing, machining, welding and assembly.Â
4. Roviding samples with inportant dimensions and customizing inspection report, material certification to customer for validation and verification
5. We can working in a variety of drawing formats: PRO/E, solld works, Cimatron, AutoCAD and so on
6. We offer unique solutions to your profucts with reasonable price, good quality and best service.Â
7. We specialize in fast turn around with low volume orders. Please forward your specification for quotingÂ
Business type | Manufacturer |
Advantages | 1. We have many experience in aluminum casting service 2. We can accept small order for the beginning 3. Sample orcer can be finished in one week 4. Top quality guaranteed by skilled workers, managing system and status of facilities. 5. We have many long cooperation supplier. Supply ONE-STOP service 6. Customized size and spec /OEM. ODM available 7. Our wokers are all professional and all can speack English 8.100% inspect before delivery 9. Payments, we can accept some in advance, some before shipping |
Application | Our products have a wide use, such as Motorcycle, Bicycles, Truck, Equipment, Electronic, Amplifier, Machinery, Furniture and so on |
Item Name | Aluminum die casting |
General Products Application | Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box, gear housing, gear cover, shaft, spline shaft, pulley, flange, connection pipe, pipe, hydraulic valve, valve housing, Fitting, flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft, transmission gear, sprocket, chains etc. |
Applicable Material for casting | A356.0/ZL101, GAlSi7Mg (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy, Al Cu Alloy ZL201 Al Mg Alloy ZL301, ZL302, Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2, Or according to customer requirements. |
Applicable Machining Process | CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/Broaching/Reaming /Grinding/Honing and etc. |
Machining Tolerance | From 0.005mm-0.01mm-0.1mm |
Applicable Finish Surface Treatment | Shot/sand blast, polishing, Primer Painting, Powder coating, ED- Coating, Finish Painting, Anodize (White or Black Color) etc. |
MOQ for mass production | For die casting parts: 1000 PCS |
Lead Time | About 25 days for aluminium die casting |
FAQÂ
1. Are you a manufacturer or a trading company?Â
We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery parts.Â
2. How can IÂ get some samples?Â
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.Â
3. Can you make casting according to our drawing?Â
Yes, we can make casting according to your drawing, 2D drawing, or 3D CAD model. If the 3D CAD model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.Â
4. Can you make casting based on our samples?Â
Yes, we can make measurement based on your samples to make drawings for tooling making.Â
5. What's your quality control device in house?Â
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.Â
Why say closed cooling tower is energy saving and environmental protection equipment, more and more users are using this kind of equipment to replace the original equipment (open tower), we can through data analysis and comparison, the two energy data accounting can be obvious. Energy consumption is basically two major aspects, one is water, the other is electricity. Both are energy costs that no cooling tower can escape, unless you leave the equipment on.
First of all, look at the consumption of water. Water is generally consumed in two aspects. One is the flying overflow after spraying, and the other is the evaporation consumption of water.
Let's look at the open cooling tower, the spray water of the tower is basically between two and three percent of the overflow rate, if we according to the daily operation of 10 hours, excluding holidays, 280 days of operation. According to the actual open cooling tower flow of 6000 cubic meters per hour to calculate. 6000*2%*10*280= 336,000 tons of water, and the same closed cooling tower, its spray flying overflow is very small, because after all, the spray work is carried out in the tower, almost can be controlled in a few thousandths, we calculate according to 5 thousandths, the same is 10 hours of work, 280 days a year operation, To achieve the same cooling amplitude is basically 4,500 tons per hour of closed cooling tower is enough, then the calculation results: 4,500 *0.5%*10*280= 63,000 tons, it is not difficult to see, because of the different design structure caused by the waste of spraying water resources, more than 200,000 tons of terror. The bigger the pool of the open tower, the more wasted water, because the evaporation area increases, and the closed cooling tower has no pool, so the consumption here is zero. Judging from the price of a ton of water, just such a equipment, a year to solve the capital of hundreds of thousands of enterprises.
Let's look at the comparison of electric energy, electric energy is not different, because they are all through the same power equipment to operate the equipment, the power of the two is similar, the running time is the same, basically the energy consumption is about the same.
To sum up, for the closed cooling tower energy saving accounting can be strong to open the tower out, and, today are advocating energy conservation and environmental protection, this is the general trend, so the closed cooling tower is more and more favored by the majority of users.
Closed Cooling Tower,Closed Circuit Cross Flow,Closed Loop Cooling Tower,Closed Circuit Cooler
Wuxi Ark Fluid Science Technology Co., Ltd. , https://www.fangzhouarkfluid.com