Toothbrush Tufting Machine and Toothbrush Production Line

  • Model NO.: YSJ-01
  • Structure: Vertical and Horizontal Composite
  • Plasticizing Way: Screw Type
  • Automation: Automatic
  • Certification: CE, ISO9001:2008, GMP, QS, UL
  • Injection Pressure: 1209g/Cm
  • Injection Rate: 173cm3/Sec
  • Material Hopper Capacity: 15L
  • Mold Opening Force: 8.3t
  • Lower Plate Size: 580 X 430mm
  • Specification: CE
  • Type: Screw
  • Plastic Type: Thermoplastic
  • Clamping Way: Hydraulic
  • Computerized: Computerized
  • Screw Diameter: 35mm
  • Max. Shot Weight(PS): 112/3.9
  • Number of Temperature Control: 4
  • Clamping Force: 40t
  • Upper Plate Size: 530 X 380mm
  • Trademark: ZHENHUAN
  • Origin: Zhejiang
Vertical Injection Molding Machine

I Description:
This machine is used for making toothbrush handles with one color.
II Main technical data
Model Unit ZHQD-400
 
Injection system
 
Screw diameter mm 35
Injection pressure kg/cm2 1209
Max. shot weight(PS) g/ OZ 112/3.9
Injection rate cm3/sec 173
Number of temperature control - 4
Material hopper capacity L 15
clamping system Clamping force tons 40
Mold opening force tons 8.3
Upper plate size mm 530 x 380
Lower plate size mm 580 x 430
Distance between the die-bar mm 400 x 250
Min. mold height mm 160/220
Opening stroke mm 180
Max. opening daylight mm 320/380
Ejector force tons 1.1
Ejector stroke mm 39
Hydraulic and power system Max. hydraulic pressure kg/cm2 140
Oil reservoir capacity L 130
Cooling water consumption L/h 400-600
Pump motor power kW 5.5
Barrel heating power kW 3.5
Total power kW 9
Others Machine weight tons 1.2
Machine dimension (L×W×H) m 1.7×1.1×2.3
 
 
 
 
High Speed Toothbrush Hair Tufting Machine

I Description:
This machine is used for tufting toothbrush hair.
II Feature
1-      The three major actuation of the planting machine: round-trip duel-cam unspaced transmission is adopted for bristle mouth, wire feeding and wire cutting. The transmission is very easy and smooth. Technical performance is highly required, and such tufting machine is unique. 
2-      The material of the 3 sets (6) of cams for the round trip of wire feeding and cutting by bristle mouth is 0.20mm thick bearing steel (G Cr15). The HRC hardness of the part from the surface inward 0.20mm is 60-62 degrees, and the internal HRC hardness is 45-50 degrees. 
3-      The material of fixed and movable bristle-feeding knives is imported DC53. Its overall HRC hardness is 60±1 degrees, and the arc runout tolerance of the movable knife is ±0.01mm.
4-      The material of piston rod of bristle mouth base and wire-cutting piston rod is bearing steel (G Cr15). Its overall hardness is 60±1 degrees.
5-      The material of small shafts at special part is W18 Cr4 V2. The HRC hardness of the part from the surface inward 0.20mm is 61-63 degrees, and the internal HRC hardness is 50-55 degrees. Such material is wear-resistant and not easy broken.  
6-      All bearings are imported from Japan.
7-      For lateral ( X axis), longitudinal ( Y axis ), bristle replacement ( A axis ) and chuck rotation ( Z axis ), Delta AB driver and servo motor produced in Taiwan are applied, the power of which is 400W.
8-      Clamp plate, dabbing cylinder and electromagnetic valve are of SMC brand of Japan. Other pneumatic components are of Mindman brand of Taiwan. 
9-      Overall swing (rotation) is applied for the bristle box of YC-3A three-color toothbrush tufting machine, which can produce 4mil and 5mil Dupont wire toothbrush.
10-  If the voltage is 110V and 60HZ, one 3000W transformer shall be added.
III Main technical data
Name Data
Voltage 220V, single phage, 50Hz.
Brake motors 0.37kW
Transducer 750W
Rotate speed 750-800rpm
Suitable color number 2 colors
Servo motor power 0.4kW x 4
Machine dimension 1150 x 1050 x 1350mm
Machine weight 610kg
Video link https://youtu.be/vxrcEkhih2I
 
 
Toothbrush hair grinding machine

I Description:
This machine is used for grinding toothbrush hair to be radian.
II Main technical data
Parts name Voltage Power Quantity
Cleaner 380V, 3phase, 50Hz. 3kW 1
Rotation Motor 380V, 3phase, 50Hz. 0.75kW 1
Turning motor 380V, 3phase, 50Hz. 0.75kW 1
Cutting hair motor 220V, single phase, 50Hz. 0.25kW 2
Grinding dish motor 220V, single phase, 50Hz. 0.09kW 6
Grinding speed 32pcs/min

 

Online Inspection System

DNDT series industrial online inspection radiography system usually applies with leading C-arm structure, it always transmits workpiece into lead room by table roller, and also can connects with workpiece production line to be flow inspection, with cooperation between X-ray and industrial TV, users can view real time inspection images directly, which can easier judge appearance and type of failure, then finish saving and processing for the picture to improve its definition.

As most important part of radiography system-image intensifier/flat panel detector, we applies with products which manufactures by famous France Thales/Pelkinelmer, varian company, it not only has advantages of high resolution and low noise, but also with characteristic of big dynamic range which can offer reliable image information for users.

Electrical controlling unit is an intelligent controlling system which with core of PLC, it matches with servo driver and rotation coder which can finish relative inspection procedure and collects images by manual/ semi-auto modes after diameter alignment of different workpiece models.

Online Inspection System

Online Inspection System,Pipe Online Inspection System,Tyre Online Inspection System,Steel Wheel Online Inspection System

Dandong Nondestructive Testing Equipment Co., Ltd. , http://www.ddchinaxray.com