Development and Application of Weight Sorting Scale

As consumers become increasingly concerned about food quality and safety, the net content of packaged foods has also received increasing attention. In order to protect the rights and interests of consumers, local technical and technical supervision bureaus have strengthened the intensity of spot checks in the market, and fined or ordered the enterprises that did not meet the provisions for net content of packaging to stop production. It can be seen that controlling the net content of packaged products is of great importance to food companies. If the net content is lower than the prescribed amount, the company may lose credibility with consumers, and on the contrary, the enterprise will suffer losses. The application of automatic checkweighers can solve this problem very well, thus providing enterprises with more accurate weighing.

Weight sorting machine, also known as "automatic checkweigher" "automatic sorting scale" or "dynamic scale." It is usually installed behind the packing machine or behind the packing machine. Through on-line weighing of the packaged products passing through the automated packaging line, the “net leakage” products that did not meet the “net content of pre-packaged goods” appearing in the process of quantitative packaging of foods are selected and removed, or the containers are boxed. The product is inspected for missing parts, that is, whether the product is missing during the packing process.

In recent years, more and more standardized production has attracted the attention of manufacturers. Therefore, the selection and application of weight sorting scales is very important.

Weight sorting scale High accuracy and high accuracy Coexistence accuracy is an important indicator for evaluating the function of automatic weighing and weighing. If the accuracy is not enough, it is easy to mistaken or miss. There are many factors that affect the accuracy of automatic checkweighers, such as the performance of the weighing sorter itself, product weight, product passing speed, product length, and air flow, ground vibration, and extreme temperatures. In general, the higher the precision of the equipment is, the lower the stability is. In order to improve the accuracy of the automatic check weighing and maintain a high stability, the Japanese Aian AD-4961 weight sorting scale maintains high stability. Under the premise of 0.08g/0.18g high accuracy can accurately detect unqualified products, in addition, according to production needs can be set to meet the accuracy of different standards. Under normal circumstances, the upper and lower limit values ​​set by the user for automatic checkweighers are fixed, but in some specific application environments, the upper and lower limit values ​​need to be changed regularly.

Weight-selective balance scales and metal detectors As consumer demand for food safety becomes higher and higher, food companies need to continually increase the number of relevant testing equipment to ensure product quality and quantity safety. However, this will increase the company's investment in equipment and will also occupy more plant space. In order to solve the contradictory needs of food companies, the combination of Japan's Andean AD-4971 and AD-4961 will perfectly solve the production needs. At the same time to maximize the savings in production space. Usually, the metal detector is installed before or after the packaging process. The test before packaging is to detect whether there is metal inside the food, and the detection after the packaging is to prevent the impurities on the packaging machine from falling into the packaging bag to avoid Pouring hidden dangers in food. In order to reduce equipment costs, the combination of the AD-4971 metal detector and the AD-4961 weight sorter is a metal detector that is mounted directly on the conveyor at the front of the checkweigher and shares an automatic rejecter with the checkweigher. At the same time, in order to reduce repetitive operations and improve work efficiency, the AD-4961 weight sorting scale and the AD-4971 metal detector share the screen control system of the checkweigher, making the AD-4961 weight detection and the AD-4971 metal detection in the same control screen. Completed. This combination device is very suitable for some large-scale instant noodles, drinks, biscuits, cakes and other food production companies.

In addition, AD-4961 weight sorting scale can also be combined with packaging machines, printers, and labeling machines. The combination of the AD-4961 weight sorting scale and the packaging machine can continuously adjust the accuracy of the filling of the packaging machine online, effectively avoiding the loss caused by the need to adjust the filling amount of the packaging machine through the shutdown. In meat production enterprises, since the weight of meat products after cutting is not uniform, a printer or labeling machine at the rear end of the checkweigher is used to directly spray the weight on the label of the product package or the printed product. Effectively reduce repetitive operations and save the company's packaging costs.

To meet the requirements of more policy standards Because there will be a lot of production materials in the production environment, and mechanical equipment has been exposed to materials for a long time, this will inevitably cause equipment erosion more or less, so the protection of the weight sorting scale materials The role is particularly important, equipment materials to choose wash-resistant, stainless steel is not easy to rust, such as the Japanese IPAD AD-4961 standard IP65 waterproof structure, fully consider the clean water design, the device can be overall cleaning; to reduce after washing Contamination caused by residual water, in the design of check weighing plane with a radian design or through certain techniques to make the surface as smooth as possible, such as electrochemical polishing protection design. In addition, the AD-4961 weight sorting scale has an original modular structure design. In case of failure, the non-reaction module can be quickly replaced on its own, which greatly reduces downtime caused by online instrument failures and saves production costs.

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