These generators are a major component of the two new 65,000-ton aircraft carrier electrical systems, and the company has designed an innovative integrated full power system (IFEP) and propulsion system. Two 36 MW generators are built in Rugby and will supply power to four 20 MW Corfude advanced induction motors. These generators will be combined with the MT30 gas turbine delivered by Rolls-Royce to form the power system before final installation. These systems are installed on destroyers, frigates, aircraft carriers and logistics support ships.
We can supply big range of such ironcasting parts, including investment casting and sand casting.
In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process.
Casting process simulation uses numerical methods to calculate cast component quality considering mold filling, solidification and cooling, and provides a quantitative prediction of casting mechanical properties, thermal stresses and distortion. Simulation accurately describes a cast component`s quality up-front before production starts. The casting rigging can be designed with respect to the required component properties. This has benefits beyond a reduction in pre-production sampling, as the precise layout of the complete casting system also leads to energy, material, and tooling savings.
The software supports the user in component design, the determination of melting practice and casting methoding through to pattern and mold making, heat treatment, and finishing. This saves costs along the entire casting manufacturing route.
B. Main particulars
|
MAIN PARTICULARS |
Material for product |
Cast iron(like QT, HT-) |
Standard |
ASTM, ASME, DIN, JIS, ISO, BS, API, EN |
Certificate |
ISO9001 |
Dimension |
As per drawing, as large as we can |
Processing |
Step1:investment casting or sand casting Step2:turning, milling, drilling, grinding, threading, CNC machining, boring |
Finishing surface |
Machined surface with oil, blasting and painting, anodize, polishing, powder painting, electrophoretic coating- |
Marking |
as per clients` requirements |
Inspection |
material, construction, dimension, heat treatment, hardness, NDT |
Quality |
ISO9001, PPAP control production |
Lead time |
20-30 days for sample, consult with customer for mass production |
Delivery |
Express for sample, ocean shipping/air for mass production |
Our Capabilities |
CNC machining, CNC center machining, drilling, milling, turning, grinding, tapping, boring |
Engineering & manufacturing services |
R&D process, tooling and gauging design, product design Integrated CAD/CAM system, test and measuring |
Others |
Recyclable, in line with environmental requirements and standards, and reliable |
C. Construction
Construction by casting and machining
D Workmanship
The workmanship have good production practice. Care are taken to ensure High accuracy and smooth surfaces
E. Certificates
- Material certificates
- Measuring reports
- Inspection protocol
- NDT reports
- Fixed certificate: ISO9001 certificate
Our service
Besides above the general specifications, we can also supply some specific machining parts as clients' requirements.
Package and shipping
Export cartons, pallets, wooden cases, Polybags
container package and container transportation
Iron Casting Parts,Oem Iron Casting Parts,Iron Sand Casting,Sand Casting Metal Parts
Shinvast Industry Ltd , https://www.shinvastindustry.com