As the mold is the most widely used main process equipment in the manufacturing industry today, it is the most important industrial production method and industrial development direction. Therefore, the development level of the mold industry is also an important symbol of the overall level of a country, a region's industry. In recent ten years in Tianjin, the industrial economy has developed at a rapid rate, maintaining an annual growth rate of 15-20%, of which nearly 80% is related to molds, and the mold industry has become a new highland for the Tianjin equipment manufacturing industry.
Tianjin builds urban mold industry characteristics In recent years, China's mold industry has developed rapidly. Under the support and encouragement of local governments, China has formed more than 50 mold industry parks, which are improving the industrial chain, attracting foreign investment, and strengthening social investment. Play an active role. The geographical distribution of the mold industry is gradually taking shape. From the point of view of regional distribution, the southeastern coastal areas with the Pearl River Delta and the Yangtze River Delta as the center have developed the fastest.
Guangdong - the leading domestic mold market Guangdong is currently China's major mold market, and is China's largest mold import and export province. More than 40% of the national mold production value comes from Guangdong, and the mold processing equipment performance and equipment numerical control rate, mold processing technology, production specialization level and standard degree lead the other domestic provinces and cities. Currently, Guangdong ranks 5 among the top 10 companies in the country. The world's largest mold supplier and Asia's largest mold manufacturer are located in Guangdong.
Shanghai – IT electronic information industry and automobile industry molds are the leading Shanghai mold enterprises more than 7000 employees more than 70,000 people, annual production value of nearly 10 billion yuan, annual growth rate of more than 20%. Shanghai produces nearly 70 die enterprises such as auto stamping, plastics and die casting, with an annual output value of about 2 billion yuan. Private enterprises such as Huazhuang, Huangyan and Qianyuan, joint ventures such as Liaoyuan and Visteon, and Taiwanese-funded enterprises such as Lianheng and Hongxu The annual output value of Dalit has been over 50 million yuan, among which nearly 7 companies have achieved annual output value of 100 million yuan, and individual enterprises have grown at 100%, becoming the new force in the Shanghai automotive mold industry.
Zhejiang—Major plastic mold ratio Zhejiang Province Mold Industrial Park is mainly concentrated in Ningbo City and Taizhou City. Ningbo's Ninghai, Yuyao, and Cixi mainly produce plastic molds. Taizhou's major mold companies focus on Huangyan and Luqiao, with plastic molds accounting for the majority. Ningbo Mould City is located in Ninghai County, Ningbo City, Zhejiang Province, with convenient traffic and advanced communications. Ninghai Mould City plans 1500 acres. Now it has built a factory building of 200,000 square meters, and has more than 230 enterprises in the city. Mould City has implemented enterprise management and marketization. It has achieved resource sharing, rapid development, good situation, and an annual output value of up to 10 100 million yuan. China Light Industry (Yuyao) Mould City is located in the north of Yuyao City. It is a mold with a domestic advanced level that integrates many functions such as mold manufacturing and processing, mold design and R&D, mold technology training, mold information service and mold material equipment trading. Industrial Park. The annual output value reaches 3 billion yuan, of which 2,047 million U.S. dollars were imported last year and 1 billion U.S. dollars were exported.
Tianjin-Urban Mould Industry Characteristic Urban industry is a new type of industry that is connected with traditional industries, light, micro, environmental protection, and low consumption. It is a unique information flow, logistics, talent flow, capital flow of metropolises. Relying on social resources such as technological flow, product design, technology development, processing and manufacturing, marketing management and technical services as the main body, and industrial parks, industrial communities and commercial buildings as the active carriers, it is suitable for survival in the downtown areas and central areas. And development, rapid increase in value, employment, adaptability, taxation, environmental protection, image of modern industrial system. Metropolitan Industry includes ten major areas: (1) research, development and assembly of electronic information products; (2) software development and manufacturing; (3) model and mold design and manufacturing; (4) advertising printing and packaging; ) Manufacture of arts and crafts such as diamond jewellery and tourism products; (6) Manufacturing of watch-glasses; (7) Clothing and apparel; (8) Brewing and food processing; (9) Design and development of furniture and interior decoration products And assembly industry; (10) cosmetics and daily cleaning products manufacturing industry. Judging from the characteristics of the industry, the mold design and manufacturing operations are technology-intensive, research and development-oriented industries, based on the need to enhance the development of the urban economy, as the basic industry of the national economy, and molds involving automobiles, home appliances, electronics, building materials, and plastic products. Various industries, such as various industries, have a wide range of applications, and are fully compatible with the tertiary industry and drive the development of other industries (according to Die Baihui, CEO of DieNet.com), the proportion of molds that can drive related industries is about 1:100, that is, mold development is 100 million yuan. It can boost related industries by 10 billion yuan. And the expansion of job opportunities, rapid value-added, broad employment, market adaptability, and rapid response are the increasing containers for improving the level of regional economic development and the expansion platform for the development of the modern tertiary industry. Tianjin's mold industry is scattered in various regions, mainly in the automotive, stamping mold industry-based, the city's mold output value can reach 2 billion yuan per year, and the tax rate of 8-10%.
Tianjin is one of the major areas of the mold market in northern China. The international competitive advantage of Tianjin Mould Industry is mainly reflected in the following six aspects: 1. Low labor costs, complete infrastructure, obvious location advantages; 2. Mould market demand; 3. Related supporting industries have great development and can fully support Production of high-end molds; 4. Mold companies and industrial clusters adopt a variety of strategic ways to improve their competitive advantage, and fierce competition among their peers; 5. Great opportunities for the transfer of world mold industry centers to China and universal application of e-commerce have brought huge business opportunities. (6) Local governments attach importance to the construction of mold industry clusters.
Established Hebei District Die & Mould Industrial Park in Tianjin City, rationally optimized the integration of Tianjin's local mould resources, and could attract other mould enterprises from the North and abroad to invest in the Die Park. In the future, with the gradual improvement of Hebei District Die and Mould Industrial Park and the continuous entry of foreign well-known enterprises, it will bring a large number of senior technical talents and supporting enterprises to the park, and will also make the mold garden trading market more convenient and efficient, and at the same time produce molds. The industrial linkage effect will eventually create a modern urban mold industrial park with complete functions and first-class facilities as a “technology gathering, talent gathering, capital gathering, and service gatheringâ€. Binhai New Area will form an industrial chain with mutual cooperation and mutual benefit. It is Binhai New Area. It provides complete supporting services for industrial development in the north. The functional orientation of the Hebei District Die & Mould Industrial Park is: Take the resources of the entire region, combine the resource advantages of related functional departments such as the Economic Commission of Shanghai Municipality, the Municipal Bureau of Machinery, and the Municipal Mould Association, and concentrate on creating modernized features, specialized production technologies, and The largest modern metropolitan mold and die industrial park in North China is composed of creative design and development, perfect supporting services, high-tech talents, flexible services, and convenient mold market transactions. The main advantages of Tianjin's development of Die & Mould Industrial Park are as follows: 1. The old industrial district provides a good foundation for the development of urban industry. Hebei District is an old industrial zone with many industrial categories and many years of socio-economic development. It has created urban industrial development space for the development of metropolitan industry and supporting large industrial industries. It has created a large number of enterprise management talents and technical teams and formed a huge consumer market. It has laid a good foundation for the development of urban industry from capital, technology, talent, and the market; 2. The process of industrial restructuring and urbanization has provided historical opportunities for the development of urban industries. The structural adjustment of industrial enterprises will cause reasonable and orderly relocation of industrial enterprises that are not suitable for survival and development in urban areas, and will create space for urban development and space for the development of emerging industries for urban industrial development. Can seize the opportunities of urban development and industrial adjustment, effectively use the existing facilities, workshops, and infrastructure for the evacuation of enterprises, build mold and die industrial parks, develop mold industries, and cultivate emerging industrial industries; 3. Talent advantages provide opportunities for the development of urban industries Intellectual support. There are many large and medium-sized enterprises in Hebei Province, and colleges and universities have amassed a large number of more mature enterprise management talents, technical R&D personnel, and skilled workers to meet the needs of various types of talents needed to develop urban industries. With strong industrial economic research capabilities, it can provide intellectual protection for the development of urban industrial economy; 4. Geographical location provides strong support for the trading flow of the mold. It is 8 kilometers from Tianjin International Airport, 40 kilometers from Tianjin Port, 120 kilometers from Beijing and 120 kilometers from Tangshan. It is the gateway to the northeast and Beijing-Tianjin regions that enters and enters the coastal and central and western regions. The traffic environment is convenient and the geographical location is superior. It is the best area for industrial projects. According to the concept of modern logistics in a broad sense, Hebei has a convenient and economical transportation system for water, land and rail; a well-developed urban financial system; 5. It is nurturing a growing commercial and trade market; 6. It has a wide range of information resources and other advantages. These advantages have a strong supporting role in the development of the mold industry.
The development of a city is inseparable from the urban industry. The development of urban industries cannot be separated from urban industrial parks. The urban industrial parks are the main carriers for the development of urban industries and are the areas where urban industrial enterprises are relatively concentrated. This year, Hebei District of Tianjin will focus on the development of new urban industries and creative industries, making full use of existing resources for integration, giving full play to the advantages of old industrial bases, and seizing the opportunity for the eastward shift of industrial strategies. It will include three areas of Nankou Road, including the Tianjin Locomotive and Rolling Stock Plant. As a metropolitan industrial park, the land parcel has a large-scale mold park, which attracts large and medium-sized enterprises to enter the area and forms a highly concentrated industrial cluster, which is of great significance for the future development of metropolitan-type industries in the Hebei area.
The mold industry has become a new highland for the development of the Tianjin equipment manufacturing industry. Currently, there are more than 800 mold companies in Tianjin with an annual output value of more than 5 billion yuan, an average annual increase of 15%. Tianjin is mainly engaged in the production of injection molds. Representative models include Fuyu Injection Molding (Tianjin) Co., Ltd., Xinyang Precision Mold Industry (Tianjin) Co., Ltd., and other molds and injection molding companies for Motorola. The mold production level of foreign-funded enterprises has reached the leading level in the country. In particular, the mold accuracy and mold opening time of the matching injection molding products for mobile phones are at the leading position in the country. Some foreign injection mold enterprises have the ability to manufacture small stamping dies.
Since 2003, with the rapid growth in the demand for automotive plastics, motorcycles, home appliances, electronic products, construction and other engineering plastic parts, and powerful companies in the world such as Motorola, Gaiyue, Toyota, Samsung Electronics, Fujitsu, and Three With the increase in the demand for molds for the United States and Merlin Gerin, Electrolux, LG Electronics, and Yamaha companies, the mold industry in Tianjin has achieved greater development and the design and manufacturing technology level has been greatly improved. The continuous expansion of mold CAD/CAM/CAE technology applications, such as the application of UG, PR0/E and other related software in large-scale automotive panel molds, precision injection molds, and precision multi-station progressive molds, has further improved the precision molds The comprehensive level.
With the development of the market economy, the mold industry in Tianjin has undergone deepening reforms, and a number of state-owned small and medium-sized mold enterprises have undergone restructuring. Firstly, Jinrong Tianhe Electrical and Mechanical Co., Ltd. was restructured into a joint-stock enterprise, and the former Tianjin Textile Machinery Factory’s tool division was established to establish a joint-stock Tianlong Tools Co., Ltd., and Tianjin Huangui Mold Company was transformed from a collective enterprise into a private limited company. As a result, a group of privately-owned mold enterprises such as Haotuo Auto Mould Co., Ltd., Zhongxin Mould Standard Parts Co., Ltd., Outong Electronics Co., Ltd., Huayue Mould Factory, and Shenzhou Xueren Science and Technology Development Co., Ltd. quickly picked up.
In 2003, the system reform of state-owned enterprises in Tianjin accelerated noticeably. The two major state-owned enterprises of Tianjin Mold: Tianjin Auto Mould Co., Ltd. and Tianjin Tongguang Mould Co., Ltd. successively carried out joint-stock reforms, realized a modern enterprise system, and mobilized the enthusiasm of employees and business managers. Accelerate the pace of enterprise development.
On May 22, 2006, Toyota and China FAW Group jointly invested up to 50 million U.S. dollars to build and put into operation in the Tianjin Economic and Technological Development Zone, which means that Tianjin's mold manufacturing level ranks among the world's top ranks while also opening up. The automotive molds produced in China began to supply Toyota's global factory. With the setting up of Toyota FAW (Tianjin) Mold Co., Ltd., the level of stamping dies in the development zone will be greatly increased, and the mold industry will have a lot to offer. At the same time, this is the first time that Toyota and FAW have established a green environment in Tianjin. An Attempt on Recycling and Utilization of Resource-based Economic Operation Models.
After Tianjin Binhai New Area was included in the national development strategy, Tianjin accelerated the adjustment of industrial structure and vigorously developed competitive industries such as equipment manufacturing. Now that Tianjin is speeding up the construction and implementation of 100 major industrial projects, these projects will strongly boost Tianjin's economic growth. The equipment needed for these fixed investments is mainly machine tool products. For this reason, Tianjin has become the most attractive machine tool consumption in the country. market. The state attaches great importance to the development of the equipment manufacturing industry. The “Restructuring and Revitalization Plan of the Equipment Manufacturing Industry†adopted at the beginning of the year will surely bring positive and significant boost to China’s equipment manufacturing industry. The international shipbuilding base, the Tianjin Xingang shipyard relocation project, Sinopec’s large-scale investment project, the port infrastructure construction with a total investment of 36 billion yuan, and the successful commissioning and flight test of the Airbus A320 assembly line provided a rare opportunity for development in the metal processing industry. The Bohai Rim is a global manufacturing base, and it involves almost all industrial fields. The huge demand in the Tianjin market has become a must for mold manufacturers.
Recently, a new type of mold developed by Tianjin Automotive Mold Co., Ltd. has just been put into production, attracting more than 30 companies from home and abroad, including Toyota, to order it, and this year's output value can reach 600 million yuan. At the same time, breakthroughs have also been made in the development and manufacturing of aircraft molds. “Now Tianjin has become an important base for the development of our aviation industry. Then we have also taken this opportunity to promote our manufacturing equipment industry to more areas.†Deputy General Manager of Tianjin Automotive Mold Co., Ltd. Chang Shiping Introduction said.
Tianjin Zhonghuan Sanfeng Electronics Co., Ltd., which specializes in the development of electronic molds, invests 5% of its sales revenue every year. It researches and develops electronic and medical device molds. In 2009, it obtained 16 national technology patents. “We are also optimistic about this development opportunity. We have organized a development team of more than 30 people to develop medical device products.â€
The mold industry in Tianjin has formed a pattern of joint development of state ownership, joint ventures, collectives, and private ownership. It is expected that in 2010, Tianjin's mold industry will be market-oriented, relying on pillar industries, and relying on technological progress to provide supporting services for key industries, and actively explore domestic and international markets to form three major categories of mold layouts.
1. Cold press forming and precision cold punching die series represented by large-scale automotive panel die and precision multi-position progressive die (1) Large-scale automotive panel die manufacturing representative plant.
Tianjin Automotive Mold Co., Ltd. specializes in the design and manufacture of large and medium-sized automobile body exterior and interior cover molds, and has advanced CAD/CAM/CAE systems, large-scale five-surface CNC milling machines, large-scale coordinate measuring machines and large-scale stamping equipment, etc. Equipment, using computer network technology, to achieve resource sharing, rapid data and information exchange. Has provided several hundred sets of high-quality automotive body molds for a number of automotive manufacturers, product comprehensive level reached the domestic advanced level.
(2) Precision multi-position advanced mold production representative plant. Tianjin Jinrong Tianhe Electromechanical Co., Ltd. has advanced CAD/CAM/CAE systems, Japan Shadi Charger Corporation's precision wire cutting machine and electric pulse machine, and Moore's CNC coordinate grinding machine. Precision cold die widely used in circuit breakers, automobiles, mobile communications, electronic products, computers, micro-motors and other fields, the company's multi-position progressive die step accuracy of 3 ~ 5μ m, the overall level of product in the forefront of the country.
2. Large-scale precision injection molds and complex cavity die-casting molds represented by the cavity mold series (1) Large-scale precision injection mold production plant. Tianjin Tongguang Group Mould & Plastic Co., Ltd. is an earlier mold enterprise applying CAD/CAM/CAE technology in Tianjin. Over the past few years, molds have been provided for automotive dashboards, bumpers, 6.5kg washing machine drums, air conditioner covers, and other products. The comprehensive level of products has reached the domestic advanced level. The eight panel molds for LG microwave ovens can be comparable to imported molds.
(2) Small and medium injection molds and die casting molds. Tianlong Tools Co., Ltd. has CNC machining equipments such as Japan machining center, American coordinate grinding machine, Swiss walking wire cutting machine tool, Japan EDM machining center, etc. It produces fine die casting molds for die castings in the automotive industry. Tianjin Shenzhou Xueren Science and Technology Development Co., Ltd. is a high-positioned, high-starter, mainly engaged in the production of medium and high-grade die-casting molds. The company has precision machining equipment such as CNC machining centers, CNC wire-cutting machine tools (swiss imported wire), and precision EDM machines. The company has become a rising star in China's mold manufacturing industry with its unique technological advantages and high technological content of its products.
3ã€Comprehensive mold series ACI molds company producing glass molds, Tianhe Tire Molding Co., Ltd. that produces radial tires moving molds, and the development of various standard mold parts for the production of standard injection molds and cold die sets, ejector pins, push tubes, etc. fast. ACI's glass molds have 60% of exports. Standard injection mold base, produced according to DME standards, sold to the US market. The level of specialization of ejectors, push tubes and guides has been significantly improved.
The above major categories of molds are the main body of the mold industry in Tianjin. However, there is still a certain gap between the accuracy of mold technology, the degree of standardization, and the production cycle compared with the advanced level in foreign countries. Such as: plastic mold cavity precision 0.02 ~ 0.05mm, foreign advanced level of 0.005 ~ 0.01mm; most of the car cover mold die for the middle and low-grade car service, less mold for high-end cars service.
The promotion of urban industry is an indispensable choice for adhering to the scientific development concept and taking a new road to industrialization. It is an important way to adjust the urban economy during development. It is an enrichment of the urbanization strategy for our region, and it is not only conducive to the development of characteristic industries in the central city, but also to expand. The urban consumer market will optimize the layout of the industrial structure of the city, and it will help improve the city’s ecological environment, enhance the city’s comprehensive functions, and increase the total amount of social employment. The promotion of urbanization should not only involve infrastructure construction and real estate development, but also speed up the cultivation of urban industries and create a large number of jobs; the development of new industries should not only focus on the construction of industrial parks, but also promote the transformation and transformation of old enterprises to find suitable ones. The urban industry developed in the district actively develops urban industries and promotes a positive interaction with the urban economy. It is necessary to fully understand the complementary role of urban industry in high-tech industries and pillar industries, to promote industrial rational distribution and industrial upgrading, to promote the expansion of urban consumer markets, to promote the integration of business development, and to increase social employment. The role of absorption plays a role, so the development of the Die & Mould Industrial Park will greatly promote the development of the economic work in Hebei Province in the future.
In conjunction with the development of the mold industry park, Luo Baihui, a mold specialist, proposed the following six strategies to improve the international competitiveness of the Tianjin mold industry.
1. Change government functions and change multi-headed management to serve together. Give full play to the government’s guiding support role, provide supporting financial support for the construction of the mold garden, establish and improve a policy system for supporting and protecting the mold industry park, create favorable development environment for the mold industry, and provide all-round services for urban industrial development.
2. Unleash the potential of the company and turn idle resources into creating a rich park. Adhere to the government guidance, corporate investment, market operation mechanism, the use of the China Die and Mould Association, Tianjin Mould Association, the industry's advantages, and work together to plan the construction of the largest modern urban die-casting park in North China, to play the role of industrial aggregation. Make full use of the idle resources of Tianjin Locomotive and Rolling Stock Machinery Plant to build an area of ​​660,000 square meters and 272,000 square meters of factory floor area. Through the investment of the government investment service platform and enterprises, we will use market-oriented operation mode to move Tianjin Locomotive as soon as possible. The vehicle machinery factory is planned to be built into the Hebei District Urban Mould Industrial Park.
3. Develop industrial clusters, create a mold industry chain, actively cultivate the market, and change the park effect into a market effect. The main users of the moulds, including automotive, electronic information, household appliances and office equipment, machinery and building materials, will be the main users of the industry. With the aim of providing quality services, the company will continue to increase its competitiveness and narrow the gap between advanced regions. Tianjin put forward the concept of development of “North Mold to see Tianjin and Tianjin Mold to see Hebei†and through the further improvement of mold industry structure adjustment and innovation, it will create a high-tech, high-tax, high-value-added automotive mold industry as the main industry of the park and provide full service and Support the development of the Binhai New Area, accelerate international exchanges and cooperation, implement the strategy of “going out†and encourage exports. Make full use of the advantages of modern logistics, and take the agglomeration of industrial development. We will gradually establish mold research and design, talent training and production systems to suit our district's district conditions, and will create the first mould zone in North China.
4, focus on the development of mold professionals, improve the quality of mold workers.
5. To optimize the product structure and industrial structure of Tianjin's moulds, accelerate the development of the technological content of related supporting industries, and increase the added value of molds.
6. Promote independent innovation and implement regional brand strategy.
The modern mold industry has the name of “not dying industryâ€. The world mold market is generally in short supply, the market demand is maintained at 60 billion to 65 billion US dollars, at the same time, China's mold industry also ushered in a new round of development opportunities. In recent years, the total output value of China's mold industry has maintained an annual growth rate of 15%. By 2010, the mold output value is expected to be 120 billion yuan. The export volume of molds and mold standard parts will increase from the current more than 90 million USD per year to 200 million in 2005. Around the dollar. In terms of the automotive industry alone, the number of molds required for a single model of a car is several hundred million yuan, and about 80% of the molds need to be replaced when a car is replaced. In addition, IT electronics and telecommunications products are also in great demand for molds. In developed countries, they often account for as much as 20% of the total mold market. Tianjin is a major industrial city in the north and Tianjin Economic and Technological Development Zone is a leader in the national development zone. The development zone has domestic and foreign-funded enterprises1. Ten thousand, some well-known domestic and foreign enterprises have already settled in the development zone. The Putian Automobile Mould Center in the mold industry has built factories in the development zone. On the morning of November 18th, 2009, the Australian-linked Tianjin Mould Factory jointly invested by the world's largest manufacturer of glass products and glass molds, the United States OA Group and Tianjin Yiguang Group was formally put into production at the Beichen District Science Park. The new plant will become the largest glass mold manufacturer in the Asia Pacific region. In recent years, the mold industry in Tianjin is undergoing a fundamental change in the system. First, more and more foreign-funded enterprises have become established. The original mold enterprises in the Guangdong area already have a considerable share. It is gradually migrating to the north, and the speed has accelerated in recent years. Second, privately-owned mold and mold companies have also grown up like mushrooms. They are characterized by high starting points, new concepts, and high levels of technical professionals. Third, the state-owned mold and die-casting companies are generally divided. Reorganization, superior survival. Tianjin's mold manufacturing industry has achieved rapid development and progress. Both the design level, manufacturing level, processing capacity and product grade have greatly improved, with a short lead time, standardization, high precision, long life, and three-dimensional High-speed machining and other future mold development direction. At present, the mold industry in Tianjin is in the same direction as the entire country in terms of precision, large-scale, complex, and long-life. Die Baihui, CEO of DieNet believes that the Tianjin mold industry has a good development prospect. Increasing the level of production of large-scale, high-precision, and complex molds is the main target of the mold industry in Tianjin. The automotive panel molds should be templated and the UG software should be upgraded to version 18, which can shorten the mold design man-hours by more than 60%. Precision multi-position progressive die software upgrade PR0 / E high-end version, can improve the design and processing capacity of 30% to 40%. Large-scale precision plastic molds introduce high-version UG software, establish local area network, carry out CAE analysis, and increase high-grade scanning measurement systems, which can increase market share.
Tianjin also has certain advantages in mold design and manufacturing personnel training. China-Germany Modern Industrial Technology Training Center, Tianjin Vocational and Technical Teachers College, and Tianjin Light Industry Vocational and Technical College have all established specialties in mold design and manufacturing. The talents of these schools with excellent teachers, excellent equipment, and trained personnel have received wide acclaim. All these provide a good foundation for the development of the mold industry in Tianjin.
With the acceleration of product upgrading and the shortening of the product development cycle, some products require shorter and shorter mold production cycles in order to seize market opportunities. In order to meet the requirements of short delivery time, the standardized operation of the mold industry is also imperative. Now some mobile phone mold manufacturers have formulated their own enterprise standards, mold bases, mold cores, waterways, electrode blanks, etc., all of which are processed in accordance with a unified standard. With these materials reserved in advance, plus the standard design patterns Some shell molds take only a few days from getting the drawings to trying out the samples. As people pay more attention to the appearance of the product, the manufacturer's requirements for the appearance of the product are more smooth and the lines are more stretchy and beautiful. In the future, mold design is bound to be applied more and more widely to more intuitive, three-dimensional three-dimensional software design. At present, the software used in mold design mainly includes Por-E, UG, CATIA, and CAXA. The application of these software greatly facilitates the mold design and makes the mold design more perfect.
At present, the product also puts forward higher requirements on the precision and service life of the mold processing and manufacturing. Taking the injection mold as an example, the current service life does not exceed one million times. The main problem is that the product has burr flashes and mold parts. Serious problems such as unstable wear and movement. The large-scale production of products often requires the life of the mold to reach 10 million times. Although at present some mold manufacturers have reached 20 million times the manufacturing level but few, so the production of high-life mold is the inevitable mission of the future mold processing industry.
The manufacture of high-precision molds is also one of the inevitable trends in the development of molds in the future. High-precision molds are stable in use, have a long service life, and have a good dimensional stability and consistency. They also make mold assembly and maintenance and the replacement of parts more handy. However, the manufacture of high-precision molds places higher demands on processing equipment, materials and tools.
High-speed cutting, as a new type of machining method, has attracted more attention and recognition for its smooth processing, high efficiency, high precision, high cutting hardness, small cutting force, and stable machining quality. Now, many machining centers can be positioned with a positioning accuracy of 5μm. With a rotation speed of more than 30,000 rpm, the machining accuracy of the curved surface can reach 0.01mm, and the processing surface can obtain near-mirror optical aperture. Therefore, high-speed cutting will occupy a dominant position in the future mold processing.
In the Tianjin International Exhibition Center held by the Beijing Mould Association, the Hebei Province Die and Mould Industry Association and the Tianjin Mould Industry Association and the Tianjin Plastics Processing Industry Association, the Northern International Mould/Machine Tool Exhibition showed that the exhibition is highly professional. With high international standards, it attracted more than 100 companies from Japan, South Korea, the United States, Germany, Malaysia, Taiwan, Hong Kong, and ten provinces and cities in the Mainland. Concentrated display of advanced mold technology and its processing equipment, injection molding machines and its peripheral equipment, as well as Malaysian reclaimed rubber technology, and advanced seminars on mold material technology were held during the exhibition.
According to Luo Baihui, a mold expert, Tianjin's mold industry is poised to take off and will drive the flourishing development of the mold industry in the surrounding areas. The investment project of Die Industrial Park in Xiditou Town of Beichen District of Tianjin covers a total area of ​​473 acres. The estimated total investment is 610 million yuan, and the annual sales revenue is expected to reach 0.25 billion to 3 billion. There are dozens of companies such as Tianjin Qashitong, which are involved in building materials, metal machinery and other industries, and are expected to drive 2000-3,000 employees in the region. Xiditou Town focuses on the idea of ​​“consolidating agriculture, building large industries, and developing major tertiary industries†to create an environment that promotes development, concentrates on attracting investment, invests 1 billion yuan in Chendong Mould Park, and invests 3 billion yuan in land port Beichen Logistics A number of large-scale project projects such as the Base have become a new engine for economic development. Since 2009, the town has been accelerating the construction of carriers for industrial areas, comprehensively implementing environmental comprehensive renovation, creating a good environmental outlook, and increasing the tracking service of projects, attracting domestic and foreign merchants with beautiful environment and sincere service. Up to now, a total of 16 new projects with investment of over 10 million yuan have been introduced, including 10 industrial projects and 6 service industry projects. At present, 7 projects such as Liangfeng Logistics and Jujin Recycling Co., Ltd. have been completed and put into production. Three projects with an annual output of 12 trillion solar battery modules are under construction, and 6 projects such as Chendong Mould Industrial Park are under construction. The total investment scale is It reached 42.6 billion yuan. The Beichen Logistics Base Project of Tianjin Lulu Port, which has invested 3 billion yuan, has been approved by the Municipal Development and Reform Commission, and construction of the railway special line and land transit center will begin in the second half of the year. The Chendong Die & Mould Industrial Park project with a total investment of 1 billion yuan is undergoing preliminary land consolidation. Steel construction projects that have been confirmed to invest 150 million yuan are expected to start construction in August. The rapid development of facilities agriculture, 1,000 acres of second-generation energy-saving greenhouses has completed one-third of the project, the new energy-saving greenhouse 100, the remaining 200 will be completed in the second half.
As China’s economy continues to increase in international share, China will become the base of the world’s equipment manufacturing industry. The demand for molds will increase from industry to industry, and the demand for molds will increase. The mold industry In order to adapt to the needs of the market, it will develop in the direction of short delivery time, high quality, high precision, and low price, use modern technology and means to accelerate the development of the mold industry, and lay a good foundation for the development of all walks of life.
In view of the fact that molds are used as mechanical basic parts industries in the mechanical industry, including machine tools, automobile manufacturing, and food packaging, as well as supporting industries in electrical appliances, electronics, and information industries, they are critical in the development of advanced productivity and serve the entire industry. Status, its development will play an important role in the promotion of industrial supporting capabilities and the formation of industrial clustering advantages. The Productivity Promotion Center of the Development Zone has found that the quality of domestic raw materials is poor, the level of heat treatment enterprises is low, and the technology of mold supporting companies is limited through investigations and visits to the mold enterprises in Tianjin City and the Development Zone. In particular, the shortage of human resources and the serious loss of the human resources are currently restricting the development of mold enterprises. In order to highlight the problem, the Productivity Promotion Center of the Development Zone combined with the actual needs of companies such as talent shortages and low level of inter-enterprise collaboration currently faced by the company, and proposed the “Development Area Productivity Promotion Center as a platform for organizing and coordinating mold enterprises to increase the level of productivity of mold enterprises. To achieve the goal of enhancing the industrial supporting capacity of the development zone and forming a mold industry gathering.
At the same time, the Productivity Promotion Center of the Development Zone through preliminary inspections of related institutions, and several discussions with the Asia Mould Association, the China Mould Association, the Tianjin Mould Association, and other units, initially planned “through the establishment of the mold industry expert steering committee, the establishment of mold enterprises and collaborative learning The work of the Alliance, the development of mold personnel training and other series of work in the Development Zone Productivity Promotion Center to build and gradually improve the mold industry productivity promotion platform", hoping to explore a new path in line with Tianjin to promote the mold industry productivity, enhance industry supporting capabilities.
Tianjin builds urban mold industry characteristics In recent years, China's mold industry has developed rapidly. Under the support and encouragement of local governments, China has formed more than 50 mold industry parks, which are improving the industrial chain, attracting foreign investment, and strengthening social investment. Play an active role. The geographical distribution of the mold industry is gradually taking shape. From the point of view of regional distribution, the southeastern coastal areas with the Pearl River Delta and the Yangtze River Delta as the center have developed the fastest.
Guangdong - the leading domestic mold market Guangdong is currently China's major mold market, and is China's largest mold import and export province. More than 40% of the national mold production value comes from Guangdong, and the mold processing equipment performance and equipment numerical control rate, mold processing technology, production specialization level and standard degree lead the other domestic provinces and cities. Currently, Guangdong ranks 5 among the top 10 companies in the country. The world's largest mold supplier and Asia's largest mold manufacturer are located in Guangdong.
Shanghai – IT electronic information industry and automobile industry molds are the leading Shanghai mold enterprises more than 7000 employees more than 70,000 people, annual production value of nearly 10 billion yuan, annual growth rate of more than 20%. Shanghai produces nearly 70 die enterprises such as auto stamping, plastics and die casting, with an annual output value of about 2 billion yuan. Private enterprises such as Huazhuang, Huangyan and Qianyuan, joint ventures such as Liaoyuan and Visteon, and Taiwanese-funded enterprises such as Lianheng and Hongxu The annual output value of Dalit has been over 50 million yuan, among which nearly 7 companies have achieved annual output value of 100 million yuan, and individual enterprises have grown at 100%, becoming the new force in the Shanghai automotive mold industry.
Zhejiang—Major plastic mold ratio Zhejiang Province Mold Industrial Park is mainly concentrated in Ningbo City and Taizhou City. Ningbo's Ninghai, Yuyao, and Cixi mainly produce plastic molds. Taizhou's major mold companies focus on Huangyan and Luqiao, with plastic molds accounting for the majority. Ningbo Mould City is located in Ninghai County, Ningbo City, Zhejiang Province, with convenient traffic and advanced communications. Ninghai Mould City plans 1500 acres. Now it has built a factory building of 200,000 square meters, and has more than 230 enterprises in the city. Mould City has implemented enterprise management and marketization. It has achieved resource sharing, rapid development, good situation, and an annual output value of up to 10 100 million yuan. China Light Industry (Yuyao) Mould City is located in the north of Yuyao City. It is a mold with a domestic advanced level that integrates many functions such as mold manufacturing and processing, mold design and R&D, mold technology training, mold information service and mold material equipment trading. Industrial Park. The annual output value reaches 3 billion yuan, of which 2,047 million U.S. dollars were imported last year and 1 billion U.S. dollars were exported.
Tianjin-Urban Mould Industry Characteristic Urban industry is a new type of industry that is connected with traditional industries, light, micro, environmental protection, and low consumption. It is a unique information flow, logistics, talent flow, capital flow of metropolises. Relying on social resources such as technological flow, product design, technology development, processing and manufacturing, marketing management and technical services as the main body, and industrial parks, industrial communities and commercial buildings as the active carriers, it is suitable for survival in the downtown areas and central areas. And development, rapid increase in value, employment, adaptability, taxation, environmental protection, image of modern industrial system. Metropolitan Industry includes ten major areas: (1) research, development and assembly of electronic information products; (2) software development and manufacturing; (3) model and mold design and manufacturing; (4) advertising printing and packaging; ) Manufacture of arts and crafts such as diamond jewellery and tourism products; (6) Manufacturing of watch-glasses; (7) Clothing and apparel; (8) Brewing and food processing; (9) Design and development of furniture and interior decoration products And assembly industry; (10) cosmetics and daily cleaning products manufacturing industry. Judging from the characteristics of the industry, the mold design and manufacturing operations are technology-intensive, research and development-oriented industries, based on the need to enhance the development of the urban economy, as the basic industry of the national economy, and molds involving automobiles, home appliances, electronics, building materials, and plastic products. Various industries, such as various industries, have a wide range of applications, and are fully compatible with the tertiary industry and drive the development of other industries (according to Die Baihui, CEO of DieNet.com), the proportion of molds that can drive related industries is about 1:100, that is, mold development is 100 million yuan. It can boost related industries by 10 billion yuan. And the expansion of job opportunities, rapid value-added, broad employment, market adaptability, and rapid response are the increasing containers for improving the level of regional economic development and the expansion platform for the development of the modern tertiary industry. Tianjin's mold industry is scattered in various regions, mainly in the automotive, stamping mold industry-based, the city's mold output value can reach 2 billion yuan per year, and the tax rate of 8-10%.
Tianjin is one of the major areas of the mold market in northern China. The international competitive advantage of Tianjin Mould Industry is mainly reflected in the following six aspects: 1. Low labor costs, complete infrastructure, obvious location advantages; 2. Mould market demand; 3. Related supporting industries have great development and can fully support Production of high-end molds; 4. Mold companies and industrial clusters adopt a variety of strategic ways to improve their competitive advantage, and fierce competition among their peers; 5. Great opportunities for the transfer of world mold industry centers to China and universal application of e-commerce have brought huge business opportunities. (6) Local governments attach importance to the construction of mold industry clusters.
Established Hebei District Die & Mould Industrial Park in Tianjin City, rationally optimized the integration of Tianjin's local mould resources, and could attract other mould enterprises from the North and abroad to invest in the Die Park. In the future, with the gradual improvement of Hebei District Die and Mould Industrial Park and the continuous entry of foreign well-known enterprises, it will bring a large number of senior technical talents and supporting enterprises to the park, and will also make the mold garden trading market more convenient and efficient, and at the same time produce molds. The industrial linkage effect will eventually create a modern urban mold industrial park with complete functions and first-class facilities as a “technology gathering, talent gathering, capital gathering, and service gatheringâ€. Binhai New Area will form an industrial chain with mutual cooperation and mutual benefit. It is Binhai New Area. It provides complete supporting services for industrial development in the north. The functional orientation of the Hebei District Die & Mould Industrial Park is: Take the resources of the entire region, combine the resource advantages of related functional departments such as the Economic Commission of Shanghai Municipality, the Municipal Bureau of Machinery, and the Municipal Mould Association, and concentrate on creating modernized features, specialized production technologies, and The largest modern metropolitan mold and die industrial park in North China is composed of creative design and development, perfect supporting services, high-tech talents, flexible services, and convenient mold market transactions. The main advantages of Tianjin's development of Die & Mould Industrial Park are as follows: 1. The old industrial district provides a good foundation for the development of urban industry. Hebei District is an old industrial zone with many industrial categories and many years of socio-economic development. It has created urban industrial development space for the development of metropolitan industry and supporting large industrial industries. It has created a large number of enterprise management talents and technical teams and formed a huge consumer market. It has laid a good foundation for the development of urban industry from capital, technology, talent, and the market; 2. The process of industrial restructuring and urbanization has provided historical opportunities for the development of urban industries. The structural adjustment of industrial enterprises will cause reasonable and orderly relocation of industrial enterprises that are not suitable for survival and development in urban areas, and will create space for urban development and space for the development of emerging industries for urban industrial development. Can seize the opportunities of urban development and industrial adjustment, effectively use the existing facilities, workshops, and infrastructure for the evacuation of enterprises, build mold and die industrial parks, develop mold industries, and cultivate emerging industrial industries; 3. Talent advantages provide opportunities for the development of urban industries Intellectual support. There are many large and medium-sized enterprises in Hebei Province, and colleges and universities have amassed a large number of more mature enterprise management talents, technical R&D personnel, and skilled workers to meet the needs of various types of talents needed to develop urban industries. With strong industrial economic research capabilities, it can provide intellectual protection for the development of urban industrial economy; 4. Geographical location provides strong support for the trading flow of the mold. It is 8 kilometers from Tianjin International Airport, 40 kilometers from Tianjin Port, 120 kilometers from Beijing and 120 kilometers from Tangshan. It is the gateway to the northeast and Beijing-Tianjin regions that enters and enters the coastal and central and western regions. The traffic environment is convenient and the geographical location is superior. It is the best area for industrial projects. According to the concept of modern logistics in a broad sense, Hebei has a convenient and economical transportation system for water, land and rail; a well-developed urban financial system; 5. It is nurturing a growing commercial and trade market; 6. It has a wide range of information resources and other advantages. These advantages have a strong supporting role in the development of the mold industry.
The development of a city is inseparable from the urban industry. The development of urban industries cannot be separated from urban industrial parks. The urban industrial parks are the main carriers for the development of urban industries and are the areas where urban industrial enterprises are relatively concentrated. This year, Hebei District of Tianjin will focus on the development of new urban industries and creative industries, making full use of existing resources for integration, giving full play to the advantages of old industrial bases, and seizing the opportunity for the eastward shift of industrial strategies. It will include three areas of Nankou Road, including the Tianjin Locomotive and Rolling Stock Plant. As a metropolitan industrial park, the land parcel has a large-scale mold park, which attracts large and medium-sized enterprises to enter the area and forms a highly concentrated industrial cluster, which is of great significance for the future development of metropolitan-type industries in the Hebei area.
The mold industry has become a new highland for the development of the Tianjin equipment manufacturing industry. Currently, there are more than 800 mold companies in Tianjin with an annual output value of more than 5 billion yuan, an average annual increase of 15%. Tianjin is mainly engaged in the production of injection molds. Representative models include Fuyu Injection Molding (Tianjin) Co., Ltd., Xinyang Precision Mold Industry (Tianjin) Co., Ltd., and other molds and injection molding companies for Motorola. The mold production level of foreign-funded enterprises has reached the leading level in the country. In particular, the mold accuracy and mold opening time of the matching injection molding products for mobile phones are at the leading position in the country. Some foreign injection mold enterprises have the ability to manufacture small stamping dies.
Since 2003, with the rapid growth in the demand for automotive plastics, motorcycles, home appliances, electronic products, construction and other engineering plastic parts, and powerful companies in the world such as Motorola, Gaiyue, Toyota, Samsung Electronics, Fujitsu, and Three With the increase in the demand for molds for the United States and Merlin Gerin, Electrolux, LG Electronics, and Yamaha companies, the mold industry in Tianjin has achieved greater development and the design and manufacturing technology level has been greatly improved. The continuous expansion of mold CAD/CAM/CAE technology applications, such as the application of UG, PR0/E and other related software in large-scale automotive panel molds, precision injection molds, and precision multi-station progressive molds, has further improved the precision molds The comprehensive level.
With the development of the market economy, the mold industry in Tianjin has undergone deepening reforms, and a number of state-owned small and medium-sized mold enterprises have undergone restructuring. Firstly, Jinrong Tianhe Electrical and Mechanical Co., Ltd. was restructured into a joint-stock enterprise, and the former Tianjin Textile Machinery Factory’s tool division was established to establish a joint-stock Tianlong Tools Co., Ltd., and Tianjin Huangui Mold Company was transformed from a collective enterprise into a private limited company. As a result, a group of privately-owned mold enterprises such as Haotuo Auto Mould Co., Ltd., Zhongxin Mould Standard Parts Co., Ltd., Outong Electronics Co., Ltd., Huayue Mould Factory, and Shenzhou Xueren Science and Technology Development Co., Ltd. quickly picked up.
In 2003, the system reform of state-owned enterprises in Tianjin accelerated noticeably. The two major state-owned enterprises of Tianjin Mold: Tianjin Auto Mould Co., Ltd. and Tianjin Tongguang Mould Co., Ltd. successively carried out joint-stock reforms, realized a modern enterprise system, and mobilized the enthusiasm of employees and business managers. Accelerate the pace of enterprise development.
On May 22, 2006, Toyota and China FAW Group jointly invested up to 50 million U.S. dollars to build and put into operation in the Tianjin Economic and Technological Development Zone, which means that Tianjin's mold manufacturing level ranks among the world's top ranks while also opening up. The automotive molds produced in China began to supply Toyota's global factory. With the setting up of Toyota FAW (Tianjin) Mold Co., Ltd., the level of stamping dies in the development zone will be greatly increased, and the mold industry will have a lot to offer. At the same time, this is the first time that Toyota and FAW have established a green environment in Tianjin. An Attempt on Recycling and Utilization of Resource-based Economic Operation Models.
After Tianjin Binhai New Area was included in the national development strategy, Tianjin accelerated the adjustment of industrial structure and vigorously developed competitive industries such as equipment manufacturing. Now that Tianjin is speeding up the construction and implementation of 100 major industrial projects, these projects will strongly boost Tianjin's economic growth. The equipment needed for these fixed investments is mainly machine tool products. For this reason, Tianjin has become the most attractive machine tool consumption in the country. market. The state attaches great importance to the development of the equipment manufacturing industry. The “Restructuring and Revitalization Plan of the Equipment Manufacturing Industry†adopted at the beginning of the year will surely bring positive and significant boost to China’s equipment manufacturing industry. The international shipbuilding base, the Tianjin Xingang shipyard relocation project, Sinopec’s large-scale investment project, the port infrastructure construction with a total investment of 36 billion yuan, and the successful commissioning and flight test of the Airbus A320 assembly line provided a rare opportunity for development in the metal processing industry. The Bohai Rim is a global manufacturing base, and it involves almost all industrial fields. The huge demand in the Tianjin market has become a must for mold manufacturers.
Recently, a new type of mold developed by Tianjin Automotive Mold Co., Ltd. has just been put into production, attracting more than 30 companies from home and abroad, including Toyota, to order it, and this year's output value can reach 600 million yuan. At the same time, breakthroughs have also been made in the development and manufacturing of aircraft molds. “Now Tianjin has become an important base for the development of our aviation industry. Then we have also taken this opportunity to promote our manufacturing equipment industry to more areas.†Deputy General Manager of Tianjin Automotive Mold Co., Ltd. Chang Shiping Introduction said.
Tianjin Zhonghuan Sanfeng Electronics Co., Ltd., which specializes in the development of electronic molds, invests 5% of its sales revenue every year. It researches and develops electronic and medical device molds. In 2009, it obtained 16 national technology patents. “We are also optimistic about this development opportunity. We have organized a development team of more than 30 people to develop medical device products.â€
The mold industry in Tianjin has formed a pattern of joint development of state ownership, joint ventures, collectives, and private ownership. It is expected that in 2010, Tianjin's mold industry will be market-oriented, relying on pillar industries, and relying on technological progress to provide supporting services for key industries, and actively explore domestic and international markets to form three major categories of mold layouts.
1. Cold press forming and precision cold punching die series represented by large-scale automotive panel die and precision multi-position progressive die (1) Large-scale automotive panel die manufacturing representative plant.
Tianjin Automotive Mold Co., Ltd. specializes in the design and manufacture of large and medium-sized automobile body exterior and interior cover molds, and has advanced CAD/CAM/CAE systems, large-scale five-surface CNC milling machines, large-scale coordinate measuring machines and large-scale stamping equipment, etc. Equipment, using computer network technology, to achieve resource sharing, rapid data and information exchange. Has provided several hundred sets of high-quality automotive body molds for a number of automotive manufacturers, product comprehensive level reached the domestic advanced level.
(2) Precision multi-position advanced mold production representative plant. Tianjin Jinrong Tianhe Electromechanical Co., Ltd. has advanced CAD/CAM/CAE systems, Japan Shadi Charger Corporation's precision wire cutting machine and electric pulse machine, and Moore's CNC coordinate grinding machine. Precision cold die widely used in circuit breakers, automobiles, mobile communications, electronic products, computers, micro-motors and other fields, the company's multi-position progressive die step accuracy of 3 ~ 5μ m, the overall level of product in the forefront of the country.
2. Large-scale precision injection molds and complex cavity die-casting molds represented by the cavity mold series (1) Large-scale precision injection mold production plant. Tianjin Tongguang Group Mould & Plastic Co., Ltd. is an earlier mold enterprise applying CAD/CAM/CAE technology in Tianjin. Over the past few years, molds have been provided for automotive dashboards, bumpers, 6.5kg washing machine drums, air conditioner covers, and other products. The comprehensive level of products has reached the domestic advanced level. The eight panel molds for LG microwave ovens can be comparable to imported molds.
(2) Small and medium injection molds and die casting molds. Tianlong Tools Co., Ltd. has CNC machining equipments such as Japan machining center, American coordinate grinding machine, Swiss walking wire cutting machine tool, Japan EDM machining center, etc. It produces fine die casting molds for die castings in the automotive industry. Tianjin Shenzhou Xueren Science and Technology Development Co., Ltd. is a high-positioned, high-starter, mainly engaged in the production of medium and high-grade die-casting molds. The company has precision machining equipment such as CNC machining centers, CNC wire-cutting machine tools (swiss imported wire), and precision EDM machines. The company has become a rising star in China's mold manufacturing industry with its unique technological advantages and high technological content of its products.
3ã€Comprehensive mold series ACI molds company producing glass molds, Tianhe Tire Molding Co., Ltd. that produces radial tires moving molds, and the development of various standard mold parts for the production of standard injection molds and cold die sets, ejector pins, push tubes, etc. fast. ACI's glass molds have 60% of exports. Standard injection mold base, produced according to DME standards, sold to the US market. The level of specialization of ejectors, push tubes and guides has been significantly improved.
The above major categories of molds are the main body of the mold industry in Tianjin. However, there is still a certain gap between the accuracy of mold technology, the degree of standardization, and the production cycle compared with the advanced level in foreign countries. Such as: plastic mold cavity precision 0.02 ~ 0.05mm, foreign advanced level of 0.005 ~ 0.01mm; most of the car cover mold die for the middle and low-grade car service, less mold for high-end cars service.
The promotion of urban industry is an indispensable choice for adhering to the scientific development concept and taking a new road to industrialization. It is an important way to adjust the urban economy during development. It is an enrichment of the urbanization strategy for our region, and it is not only conducive to the development of characteristic industries in the central city, but also to expand. The urban consumer market will optimize the layout of the industrial structure of the city, and it will help improve the city’s ecological environment, enhance the city’s comprehensive functions, and increase the total amount of social employment. The promotion of urbanization should not only involve infrastructure construction and real estate development, but also speed up the cultivation of urban industries and create a large number of jobs; the development of new industries should not only focus on the construction of industrial parks, but also promote the transformation and transformation of old enterprises to find suitable ones. The urban industry developed in the district actively develops urban industries and promotes a positive interaction with the urban economy. It is necessary to fully understand the complementary role of urban industry in high-tech industries and pillar industries, to promote industrial rational distribution and industrial upgrading, to promote the expansion of urban consumer markets, to promote the integration of business development, and to increase social employment. The role of absorption plays a role, so the development of the Die & Mould Industrial Park will greatly promote the development of the economic work in Hebei Province in the future.
In conjunction with the development of the mold industry park, Luo Baihui, a mold specialist, proposed the following six strategies to improve the international competitiveness of the Tianjin mold industry.
1. Change government functions and change multi-headed management to serve together. Give full play to the government’s guiding support role, provide supporting financial support for the construction of the mold garden, establish and improve a policy system for supporting and protecting the mold industry park, create favorable development environment for the mold industry, and provide all-round services for urban industrial development.
2. Unleash the potential of the company and turn idle resources into creating a rich park. Adhere to the government guidance, corporate investment, market operation mechanism, the use of the China Die and Mould Association, Tianjin Mould Association, the industry's advantages, and work together to plan the construction of the largest modern urban die-casting park in North China, to play the role of industrial aggregation. Make full use of the idle resources of Tianjin Locomotive and Rolling Stock Machinery Plant to build an area of ​​660,000 square meters and 272,000 square meters of factory floor area. Through the investment of the government investment service platform and enterprises, we will use market-oriented operation mode to move Tianjin Locomotive as soon as possible. The vehicle machinery factory is planned to be built into the Hebei District Urban Mould Industrial Park.
3. Develop industrial clusters, create a mold industry chain, actively cultivate the market, and change the park effect into a market effect. The main users of the moulds, including automotive, electronic information, household appliances and office equipment, machinery and building materials, will be the main users of the industry. With the aim of providing quality services, the company will continue to increase its competitiveness and narrow the gap between advanced regions. Tianjin put forward the concept of development of “North Mold to see Tianjin and Tianjin Mold to see Hebei†and through the further improvement of mold industry structure adjustment and innovation, it will create a high-tech, high-tax, high-value-added automotive mold industry as the main industry of the park and provide full service and Support the development of the Binhai New Area, accelerate international exchanges and cooperation, implement the strategy of “going out†and encourage exports. Make full use of the advantages of modern logistics, and take the agglomeration of industrial development. We will gradually establish mold research and design, talent training and production systems to suit our district's district conditions, and will create the first mould zone in North China.
4, focus on the development of mold professionals, improve the quality of mold workers.
5. To optimize the product structure and industrial structure of Tianjin's moulds, accelerate the development of the technological content of related supporting industries, and increase the added value of molds.
6. Promote independent innovation and implement regional brand strategy.
The modern mold industry has the name of “not dying industryâ€. The world mold market is generally in short supply, the market demand is maintained at 60 billion to 65 billion US dollars, at the same time, China's mold industry also ushered in a new round of development opportunities. In recent years, the total output value of China's mold industry has maintained an annual growth rate of 15%. By 2010, the mold output value is expected to be 120 billion yuan. The export volume of molds and mold standard parts will increase from the current more than 90 million USD per year to 200 million in 2005. Around the dollar. In terms of the automotive industry alone, the number of molds required for a single model of a car is several hundred million yuan, and about 80% of the molds need to be replaced when a car is replaced. In addition, IT electronics and telecommunications products are also in great demand for molds. In developed countries, they often account for as much as 20% of the total mold market. Tianjin is a major industrial city in the north and Tianjin Economic and Technological Development Zone is a leader in the national development zone. The development zone has domestic and foreign-funded enterprises1. Ten thousand, some well-known domestic and foreign enterprises have already settled in the development zone. The Putian Automobile Mould Center in the mold industry has built factories in the development zone. On the morning of November 18th, 2009, the Australian-linked Tianjin Mould Factory jointly invested by the world's largest manufacturer of glass products and glass molds, the United States OA Group and Tianjin Yiguang Group was formally put into production at the Beichen District Science Park. The new plant will become the largest glass mold manufacturer in the Asia Pacific region. In recent years, the mold industry in Tianjin is undergoing a fundamental change in the system. First, more and more foreign-funded enterprises have become established. The original mold enterprises in the Guangdong area already have a considerable share. It is gradually migrating to the north, and the speed has accelerated in recent years. Second, privately-owned mold and mold companies have also grown up like mushrooms. They are characterized by high starting points, new concepts, and high levels of technical professionals. Third, the state-owned mold and die-casting companies are generally divided. Reorganization, superior survival. Tianjin's mold manufacturing industry has achieved rapid development and progress. Both the design level, manufacturing level, processing capacity and product grade have greatly improved, with a short lead time, standardization, high precision, long life, and three-dimensional High-speed machining and other future mold development direction. At present, the mold industry in Tianjin is in the same direction as the entire country in terms of precision, large-scale, complex, and long-life. Die Baihui, CEO of DieNet believes that the Tianjin mold industry has a good development prospect. Increasing the level of production of large-scale, high-precision, and complex molds is the main target of the mold industry in Tianjin. The automotive panel molds should be templated and the UG software should be upgraded to version 18, which can shorten the mold design man-hours by more than 60%. Precision multi-position progressive die software upgrade PR0 / E high-end version, can improve the design and processing capacity of 30% to 40%. Large-scale precision plastic molds introduce high-version UG software, establish local area network, carry out CAE analysis, and increase high-grade scanning measurement systems, which can increase market share.
Tianjin also has certain advantages in mold design and manufacturing personnel training. China-Germany Modern Industrial Technology Training Center, Tianjin Vocational and Technical Teachers College, and Tianjin Light Industry Vocational and Technical College have all established specialties in mold design and manufacturing. The talents of these schools with excellent teachers, excellent equipment, and trained personnel have received wide acclaim. All these provide a good foundation for the development of the mold industry in Tianjin.
With the acceleration of product upgrading and the shortening of the product development cycle, some products require shorter and shorter mold production cycles in order to seize market opportunities. In order to meet the requirements of short delivery time, the standardized operation of the mold industry is also imperative. Now some mobile phone mold manufacturers have formulated their own enterprise standards, mold bases, mold cores, waterways, electrode blanks, etc., all of which are processed in accordance with a unified standard. With these materials reserved in advance, plus the standard design patterns Some shell molds take only a few days from getting the drawings to trying out the samples. As people pay more attention to the appearance of the product, the manufacturer's requirements for the appearance of the product are more smooth and the lines are more stretchy and beautiful. In the future, mold design is bound to be applied more and more widely to more intuitive, three-dimensional three-dimensional software design. At present, the software used in mold design mainly includes Por-E, UG, CATIA, and CAXA. The application of these software greatly facilitates the mold design and makes the mold design more perfect.
At present, the product also puts forward higher requirements on the precision and service life of the mold processing and manufacturing. Taking the injection mold as an example, the current service life does not exceed one million times. The main problem is that the product has burr flashes and mold parts. Serious problems such as unstable wear and movement. The large-scale production of products often requires the life of the mold to reach 10 million times. Although at present some mold manufacturers have reached 20 million times the manufacturing level but few, so the production of high-life mold is the inevitable mission of the future mold processing industry.
The manufacture of high-precision molds is also one of the inevitable trends in the development of molds in the future. High-precision molds are stable in use, have a long service life, and have a good dimensional stability and consistency. They also make mold assembly and maintenance and the replacement of parts more handy. However, the manufacture of high-precision molds places higher demands on processing equipment, materials and tools.
High-speed cutting, as a new type of machining method, has attracted more attention and recognition for its smooth processing, high efficiency, high precision, high cutting hardness, small cutting force, and stable machining quality. Now, many machining centers can be positioned with a positioning accuracy of 5μm. With a rotation speed of more than 30,000 rpm, the machining accuracy of the curved surface can reach 0.01mm, and the processing surface can obtain near-mirror optical aperture. Therefore, high-speed cutting will occupy a dominant position in the future mold processing.
In the Tianjin International Exhibition Center held by the Beijing Mould Association, the Hebei Province Die and Mould Industry Association and the Tianjin Mould Industry Association and the Tianjin Plastics Processing Industry Association, the Northern International Mould/Machine Tool Exhibition showed that the exhibition is highly professional. With high international standards, it attracted more than 100 companies from Japan, South Korea, the United States, Germany, Malaysia, Taiwan, Hong Kong, and ten provinces and cities in the Mainland. Concentrated display of advanced mold technology and its processing equipment, injection molding machines and its peripheral equipment, as well as Malaysian reclaimed rubber technology, and advanced seminars on mold material technology were held during the exhibition.
According to Luo Baihui, a mold expert, Tianjin's mold industry is poised to take off and will drive the flourishing development of the mold industry in the surrounding areas. The investment project of Die Industrial Park in Xiditou Town of Beichen District of Tianjin covers a total area of ​​473 acres. The estimated total investment is 610 million yuan, and the annual sales revenue is expected to reach 0.25 billion to 3 billion. There are dozens of companies such as Tianjin Qashitong, which are involved in building materials, metal machinery and other industries, and are expected to drive 2000-3,000 employees in the region. Xiditou Town focuses on the idea of ​​“consolidating agriculture, building large industries, and developing major tertiary industries†to create an environment that promotes development, concentrates on attracting investment, invests 1 billion yuan in Chendong Mould Park, and invests 3 billion yuan in land port Beichen Logistics A number of large-scale project projects such as the Base have become a new engine for economic development. Since 2009, the town has been accelerating the construction of carriers for industrial areas, comprehensively implementing environmental comprehensive renovation, creating a good environmental outlook, and increasing the tracking service of projects, attracting domestic and foreign merchants with beautiful environment and sincere service. Up to now, a total of 16 new projects with investment of over 10 million yuan have been introduced, including 10 industrial projects and 6 service industry projects. At present, 7 projects such as Liangfeng Logistics and Jujin Recycling Co., Ltd. have been completed and put into production. Three projects with an annual output of 12 trillion solar battery modules are under construction, and 6 projects such as Chendong Mould Industrial Park are under construction. The total investment scale is It reached 42.6 billion yuan. The Beichen Logistics Base Project of Tianjin Lulu Port, which has invested 3 billion yuan, has been approved by the Municipal Development and Reform Commission, and construction of the railway special line and land transit center will begin in the second half of the year. The Chendong Die & Mould Industrial Park project with a total investment of 1 billion yuan is undergoing preliminary land consolidation. Steel construction projects that have been confirmed to invest 150 million yuan are expected to start construction in August. The rapid development of facilities agriculture, 1,000 acres of second-generation energy-saving greenhouses has completed one-third of the project, the new energy-saving greenhouse 100, the remaining 200 will be completed in the second half.
As China’s economy continues to increase in international share, China will become the base of the world’s equipment manufacturing industry. The demand for molds will increase from industry to industry, and the demand for molds will increase. The mold industry In order to adapt to the needs of the market, it will develop in the direction of short delivery time, high quality, high precision, and low price, use modern technology and means to accelerate the development of the mold industry, and lay a good foundation for the development of all walks of life.
In view of the fact that molds are used as mechanical basic parts industries in the mechanical industry, including machine tools, automobile manufacturing, and food packaging, as well as supporting industries in electrical appliances, electronics, and information industries, they are critical in the development of advanced productivity and serve the entire industry. Status, its development will play an important role in the promotion of industrial supporting capabilities and the formation of industrial clustering advantages. The Productivity Promotion Center of the Development Zone has found that the quality of domestic raw materials is poor, the level of heat treatment enterprises is low, and the technology of mold supporting companies is limited through investigations and visits to the mold enterprises in Tianjin City and the Development Zone. In particular, the shortage of human resources and the serious loss of the human resources are currently restricting the development of mold enterprises. In order to highlight the problem, the Productivity Promotion Center of the Development Zone combined with the actual needs of companies such as talent shortages and low level of inter-enterprise collaboration currently faced by the company, and proposed the “Development Area Productivity Promotion Center as a platform for organizing and coordinating mold enterprises to increase the level of productivity of mold enterprises. To achieve the goal of enhancing the industrial supporting capacity of the development zone and forming a mold industry gathering.
At the same time, the Productivity Promotion Center of the Development Zone through preliminary inspections of related institutions, and several discussions with the Asia Mould Association, the China Mould Association, the Tianjin Mould Association, and other units, initially planned “through the establishment of the mold industry expert steering committee, the establishment of mold enterprises and collaborative learning The work of the Alliance, the development of mold personnel training and other series of work in the Development Zone Productivity Promotion Center to build and gradually improve the mold industry productivity promotion platform", hoping to explore a new path in line with Tianjin to promote the mold industry productivity, enhance industry supporting capabilities.
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